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TROUBLESHOOTING (CONTINUED)

13

Palmgren Operating Manual & Parts List                                                                                                                                                                                    9683295

 SYMPTOM                                                  POSSIBLE CAUSE(S)                                              CORRECTIVE ACTION

Blade breakage/damag                  Blade guide pads not adjusted properly  

                                                       or dirty because of lack of maintenance

Check the adjustment of the blade guides.  
See OPERATION SET-UP / Blade guide insert 
adjustments on page 7. Extremely tight tolerance 
guiding may cause cracks and breakage of teeth. 
Use extreme care when cleaning. 

Blade guide block too far from material to 
be cut 

Set the left blade guide arm closely to the material 
being cut so that only the blade section used in  
the cut is free, this will prevent deflections that 
stress the blade, 

Improper position of blade on flywheels 

The back of blade rubs against the support due  
to deformed or poorly welded bands (tapered),  
causing cracks and swelling of the back contour.  
Replace the defective blade with a new one.

Insufficient lubricating coolant or wrong  
emulsion 

Check level of lubricating coolant level in the tank. 
Increase the flow of lubricating coolant, checking  
to ensure the hole and the liquid outlet pipe are  
not blocked. Check the emulsion percentage. 

Blade cuts crooked                         Blade not parallel in relation to the  

                                                       counter vise 

Check the blade guide blocks to ensure they are 
fastened tightly to the counter vice. Adjust the 
blocks vertically and if necessary adjust the stop 
screws of the degree cuts. 

Blade not perpendicular due to the ex-
cessive play between the guide pads 
and misalignment of the blocks 

Check and adjust the blade guides for proper 
tolerances. See OPERATION SET-UP / Blade 
guide insert adjustments on page 7.

Cut advancing too fast 

Decrease the speed of the cut advance, exerting  
less cutting pressure. Adjust the braking device. 

Worn out blade 

Move the blade close to material being cut so that  
only the blade section used in the cut is free, This  
will prevent deflections that would excessively  
stress the blade. Replace the blade.

Wrong tooth pitch 

Replace blade choosing the proper tooth pitch.  
See OPERATION - BLADE SELECTION  

                                                                          GUIDE LINES page 9.

Broken teeth

The lack of teeth can cause deflection during the  
cut; check the blade for broken teeth and replace  
it if necessary. 

Insufficient lubricating coolant or wrong  
emulsion

Check level of lubricating coolant level in the tank. 
Increase the flow of lubricating coolant, checking  
to ensure the outlet hole on the left blade guide  
arm and the liquid outlet pipe are not blocked. 
Check the emulsion percentage.

 Streaked or etched bands                 Damaged or chipped blade guide pads            Replace the blade guide pads.  

Tight or loose blade guide bearings

Correctly adjust the guide bearings. See  
OPERATION SET-UP / Blade guide insert  
adjustments on page 7.

9683295_oipm_En012_9645931.01-0620 __ 07-02-2020                                      .                                      .                                      .                                      .                                        

Summary of Contents for 9683295

Page 1: ...s List 9683295 10 16 variable speed 3 phase Band Saw Read carefully and follow all safety rules and operating instructions before first use of this product 9645931 01 0620 9683295_oipm_En012_9645931 0...

Page 2: ...procedure even in the case of irregular machine operation PROPOSITION 65 WARNING Some dust created by using power tools contain chemicals known to the state of California to cause cancer birth defects...

Page 3: ...a large industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended Do not overreach Ke...

Page 4: ...phase power supply Please connect your machine into the power supply with hand operated disconnecting device which is in compliance with sub clause 5 3 of EN 60204 such as no fuse breaker or plug soc...

Page 5: ...tisfactory Tubing or structurals with wall thickness or web thickness of 1 2 or more can usually use an 8 or 6 pitch blade satisfactorily When rectangular solid bar is to be sawed the work should when...

Page 6: ...g properly refer to the section Blade Tracking Adjustment page 6 STARTING AND STOPPING THE MACHINE Refer to Figure 5 The saw bow must be in the raised position before starting the machine The machine...

Page 7: ...ith a hex head wrench 2 Rotate the eccentric shaft to locate bearings in desired positions 3 Maintain eccentric shaft positions and tighten hex nuts OPERATING VISE Refer to Figures 10 and 11 The workp...

Page 8: ...must be running 2 Use speed selector as shown in Figure 13 Turn to desired speed CUTTING AND ADVANCE SPEED The cutting speed in min and the advance speed in2 min area traveled by the blade teeth when...

Page 9: ...and thick pipes as well as for the cutting of solid bars at machine capacity Available pitches 3 4 6 8 TEETH SET Saw teeth are slightly bent out of the plane of the saw body resulting in a wide cut in...

Page 10: ...s 1 Motor overloaded 1 Reduce load on motor 2 Air circulation around motor is restricted 2 Clean motor to provide normal air circulation around motor Motor stalls resulting in blown fuses or tripped c...

Page 11: ...g hard impurities as quickly as possible Ineffective gripping of the part in the vise Check the gripping of the part being cut Tighten the vise as needed The blade gets stuck in the material Decrease...

Page 12: ...nside the section due to production materials such as castings and welding wastes etc Avoid cutting these materials In a situation where a cut has to be made use extreme care cleaning and removing har...

Page 13: ...to the counter vice Adjust the blocks vertically and if necessary adjust the stop screws of the degree cuts Blade not perpendicular due to the ex cessive play between the guide pads and misalignment...

Page 14: ...ure the hole and the liquid outlet pipe are not blocked Check the emulsion percentage Noise on guide blocks Chipped bearings Replace blade with a superior quality blade Replace it with a new blade The...

Page 15: ...15 Palmgren Operating Manual Parts List 9683295 9683295_oipm_En012_9645931 01 0620 __ 07 02 2020...

Page 16: ...16 Palmgren Operating Manual Parts List 9683295 Figure 14 Replacement Parts Illustration for model 9683295 10 x 16 Variable Speed 3 Phase Band Saw 9683295_oipm_En012_9645931 01 0620 __ 07 02 2020...

Page 17: ...9 Bolt Hex M8 16 4 50 Washer Lock M8 4 51 Hydraulic Cylinder Assembly 9645854 01 1 52 Cylinder Pin Top 9645855 01 1 53 Hydraulic Mounting Plate Top 9645856 01 1 54 Screw 3 8 2 3 55 Spring Washer 3 8 3...

Page 18: ...18 Palmgren Operating Manual Parts List 9683295 Figure 15 Replacement Parts Illustration for model 9683295 10 x 16 Variable Speed 3 Phase Band Saw 9683295_oipm_En012_9645931 01 0620 __ 07 02 2020...

Page 19: ...gle Scale 9645903 01 1 136 Screw M5 0 8 4 137 Steel Slide 9645904 01 1 138 Blade Bracket Left 9645905 01 1 139 Screw 1 2 1 4 140 Knob 9645906 01 2 141 Washer 3 8 2 142 Locking Block 9645907 01 2 143 S...

Page 20: ...and saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or replacement at our option at...

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