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Palmgren Operating Manual & Parts List                                                                                                                                                               9681109 & 9681108

SAFETY RULES (CONTINUED) 

PREPARE WORK AREA FOR JOB 

    Keep work area clean. Cluttered work areas and work benches 

invite accidents. 

    Do not use power tools in dangerous environments. Do not use 

power tools in damp or wet locations. Do not expose power 
tools to rain. 

    Work area should be properly lighted. 

    Proper electrical receptacle should be available for tool.  

Three-prong plug should be plugged directly into properly 
grounded, three-prong receptacle. 

    Extension cords should have a grounding prong and the three 

wires of the extension cord should be of the correct gauge. 

    Keep visitors at a safe distance from work area. 

    Keep children out of the workplace. Make workshop childproof. 

Use  padlocks, master switches or remove switch keys to prevent 
any unauthorized use of power tools. 

TOOL SHOULD BE MAINTAINED 

    Always unplug tool prior to inspection. 

    Consult manual for specific maintaining and adjusting proce-

dures. 

    Keep tool lubricated and clean for safest operation. 

    Remove adjusting tools. Form habit of checking to see that ad-

justing tools are removed before switching machine on. 

    Keep all parts in working order. Check to determine that the 

guard or other parts will operate properly and perform their in-
tended function. 

    Check for damaged parts. Check for alignment of moving parts, 

binding, breakage, mounting and any other condition that may 
affect a tool’s operation. 

    A guard or other part that is  damaged should be properly re-

paired or replaced. Do not perform makeshift repairs. (Use the 
parts list to order replacement parts.) 

KNOW HOW TO USE TOOL 

    Use right tool for job. Do not force tool or attachment to do a 

job for which it was not designed. 

    Disconnect tool from power when changing abrasive belt or 

disc. 

    Avoid accidental start-up. Make sure that the switch is in the 

OFF position before plugging in. 

    Do not force tool. It will work most efficiently at the rate for 

which it was designed. 

    Keep hands away from moving parts and sanding surfaces. 

    Never leave tool running unattended. Turn the power off and do 

not leave tool until it comes to a complete stop. 

    Do not overreach. Keep proper  footing and balance. 

    Never stand on tool. Serious injury could occur if tool is tipped 

or if belt or disc are unintentionally contacted. 

    Know your tool. Learn the tool’s operation, application and  

specific limitations. 

    Handle workpiece correctly. Protect hands from possible injury. 

    Turn machine off if it jams. Belt jams when it digs to deeply into 

workpiece. (Motor force keeps it stuck in the work). 

    Support workpiece with miter gauge, belt platen or work table. 

    Maintain 1/16” maximum clearance between table and sanding 

belt or disc. 

CAUTION:

 Think safety! Safety is a combination of operator  

common sense and alertness at all times when tool is being used. 

ASSEMBLY 

CAUTION:

 Do not attempt assembly if parts are missing. 

Use this manual to order replacement parts. 

Before sander is assembled, a suitable location should be chosen. 
The sander with cabinet weighs approximately 200 lbs when com-
pletely assembled. They should be assembled on location. 

    Sander needs to be set on a flat, level surface. 

    Make sure there is ample room for moving the workpiece 

through the entire cut. There must be enough room that nei-
ther the operator nor the bystanders will have to stand in line 
while using the tool. 

    Good lighting and correct power supply are also required for a 

proper work area. 

ADJUST BELT HOUSING TO VERTICAL POSITION 

1.   Move to the front of the sander; loosen and remove four knobs.  

2.   Remove dust hoods. 

3.   Loosen both hex nuts on the belt housing casting. Do not take 

out hex nut. 

4.   Move to the rear of the sander and gently lift the belt housing 

up supporting the housing from both sides. 

5.   Lift belt housing until it is adjusted to the vertical position. 

6.   Tighten both hex nuts from the rear of the sander. 

7.   Replace dust hood and tighten knobs. 

ATTACH FOOT RESTS 

Required parts and hardware: Four foot rest assemblies. 

CAUTION:

 Sander with cabinet weighs approximately 200 lbs. At 

least two people are required to attach foot rests. 

1.   Carefully tip the sander to raise cabinet from the floor just 

enough so that one foot rest with bolt can be positioned under 
the cabinet corner so that the bolt slides through the hole on 
the cabinet base. Slowly set the sander back to the floor. Repeat 
three more times to position one foot rest with bolt under each 
of the cabinet corner. 

2.   Loosen knob and open cabinet door. 

3.   Using the cabinet door opening, secure foot rests to cabinet 

using four flat washers and four hex nuts. 

4.   Make sure all the hex nuts are tight. 

5.   Close cabinet door and secure it with knob. 

Summary of Contents for 9681109

Page 1: ...9 9681108 6 x 10 6 x 14 Belt Disc Sanders Read carefully and follow all safety rules and operating instructions before first use of this product 9644958 01 0220 Model 9681109 6 x10 Belt Disc Sander Mo...

Page 2: ...meter 10 PSA 14 PSA Disc Table Dim W x D 11 1 4 x 7 1 4 15 5 8 x 7 1 4 Disc Table Tilt 45 degree 45 degree Disc Speed RPM 1720 1720 Stand Dim L x W x H 24 x 19 x 21 N A Cabinet Dim L x W x H N A 17 x...

Page 3: ...l is tipped or if belt or disc are unintentionally contacted Know your tool Learn the tool s operation application and specific limitations Handle workpiece correctly Protect hands from possible injur...

Page 4: ...and abrasive disc does not exceed 1 16 7 Use a straight edge or square to check if the disc table is at right angle to the disc 8 Wear a protective glove and manually turn the disc to verify that the...

Page 5: ...cal connections must be performed by a qualified electrician Make sure tool is off and disconnected from power source while motor is mounted connected reconnected or anytime wiring is inspected Motor...

Page 6: ...belt housing to full horizontal position as described in the above section Adjusting Belt Housing 2 Remove the belt table by removing handle 3 Install work stop as described in Work Stop Idler drum ca...

Page 7: ...brasive disc sanding is well suited for finishing small flat surfaces and convex edges Move workpiece across down side left of abrasive disc Abrasive disc moves fastest and removes more material at ou...

Page 8: ...ng Manual Parts List 9681109 9681108 ELECTRICAL DIAGRAMS Figure 9 9681109 single phase 115V electrical diagram Figure 10 9681109 single phase 230V electrical diagram 9681109 Single Phase 115V 9681109...

Page 9: ...nual Parts List 9681109 9681108 ELECTRICAL DIAGRAMS CONTINUED Figure 11 9681108 single phase 115V electrical diagram Figure 12 9681108 single phase 230V electrical diagram 9681108 Single Phase 115V 96...

Page 10: ...eral overloading of power company s facilities Motor overloaded 1 Short circuit in motor or loose connections 2 Low voltage 3 Incorrect fuses or circuit breakers in power line 4 Motor overloaded Apply...

Page 11: ...NOTES 11 Palmgren Operating Manual Parts List 9681109 9681108...

Page 12: ...12 Palmgren Operating Manual Parts List 9681109 9681108 Figure 13 Repair Parts Illustration for 9681109 Belt...

Page 13: ...42011048 1 37 Flat Washer 10 22 2t 1 38 Nylon Nut 3 8 16UNC 7t 1 39 Knub M6 1 0P 15L 50111025 1 40 Flat Washer 6 5 19 2t 3 41 Hex Screw M6 1 0P 12L 4 42 Drive Drum Cover 42031022 1 43 Dust Chute 4203...

Page 14: ...14 Palmgren Operating Manual Parts List 9681109 9681108 Figure 14 Repair Parts Illustration for 9681109 Disc...

Page 15: ...Front Disc Guard 42031036 1 27 Universal handle M6 1 0P 20L 50114028 2 28 Flat Washer 1 4 25 2t 2 29 Cap Screw M5 0 8P 12L 4 30 Spring Washer M5 6 31 Trunnion 42031020 2 32 Trunnion Plate 42031005 2...

Page 16: ...0305 1 8 Base 42031008 1 9 Magnet 18061018 1 10 Rubber Plug 34011029 1 11 Strain Relief 51101003 3 12 Motor Cord 42031701 1 13 Power Cord 42031801 1 14 Switch Cord 37071901 1 Ref No Description Part N...

Page 17: ...3 2 5 Short Rail 42033004 2 6 Carriage Bolt 5 16 18UNC 1 2 L 7 9 1 7 24 7 Luck Nut w Flange 5 16 18UNC 24 8 Hex Nut M8 1 25P 4 9 Leveling Pad 31041023 4 10 Flat Washer 8 5 20 1 5t 8 11 Hex Screw M8 1...

Page 18: ...18 Palmgren Operating Manual Parts List 9681109 9681108 Figure 17 Repair Parts Illustration for 9681108 Belt...

Page 19: ...11048 1 37 Flat Washer 10 22 2t 1 38 Nylon Nut 3 8 16UNC 7t 1 39 Knub M6 1 0P 15L 50111025 1 40 Flat Washer 6 5 19 2t 3 41 Hex Screw M6 1 0P 12L 4 42 Drive Drum Cover 42031022 1 43 Dust Chute 42031021...

Page 20: ...20 Palmgren Operating Manual Parts List 9681109 9681108 Figure 18 Repair Parts Illustration for 9681108 Disc...

Page 21: ...26 Front Disc Guard 42041011 1 27 Universal handle M6 1 0P 20L 50114028 2 28 Flat Washer 1 4 25 2t 2 29 Cap Screw M5 0 8P 12L 4 30 Spring Washer M5 6 31 Trunnion 42031020 2 32 Trunnion Plate 42031005...

Page 22: ...22 Palmgren Operating Manual Parts List 9681109 9681108 Figure 19 Repair Parts Illustration for 9681108 Base...

Page 23: ...ase 42041008 1 17 Magnet 18061018 1 18 Rubber Plug 34011029 1 19 Junction Box 81031020 1 20 Round Head Screw M5 0 8P 10L 50104014 4 21 Strain Relief PG 13 5 51104008 1 22 Motor Cord 42041701 1 23 Wire...

Page 24: ...esses tapping machines band saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or repl...

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