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9

Palmgren Operating Manual & Parts List

84115

OPERATION (CONTINUED)

Work should be fed into planer/molder in same direction as the
grain of the wood. Sometimes grain will change directions in
middle of board. In such cases, if possible, cut board in middle
before planing so grain direction is correct.

CAUTION:

Do not plane board which is less than 17

long; force

of cut could split board and cause kickback.

PLANING
WARNING:

Always turn the planer/molder off and disconnect it

from the power source whenever blade cover is removed. Never
operate planer/molder without the blade cover properly secured.

The planer/molder is supplied with planing blades mounted in the
cutterhead and the infeed and outfeed rollers adjusted to the correct
height.The planer/molder is capable of working at two different feed
rates. Feed rate refers to rate at which lumber travels through plan-
er/molder. Planing can be done at 22 FPM (standard planing) or at 11
FPM for an improved surface finish (see Feed Rate Adjustment).

Position rollercase to produce the depth of cut desired.

Operator is responsible for aligning work so it will feed properly.

Lift edge to infeed side of the table by grasping edges of board
at approximately middle of length.

Boards longer than 24

should have additional support from

free standing material stands.

Position the workpiece with the face to be planed on top.

Turn the planer/molder on.

Rest board end on infeed table and direct board into planer/molder.

Gently slide the workpiece into the infeed side of the planer/
molder until the infeed roller begins to advance the workpiece.

Let go of the workpiece and allow automatic feed to advance
the workpiece.

Do not push/pull on workpiece.

Move to the rear and receive planed lumber by grasping it in
same manner as it was fed.

CAUTION:

Do not stand directly in line with front or rear of planer/

molder.

Do not grasp any portion of board which has not gone past
out-feed roller.

Repeat this operation on all boards which need to be same thickness.

Planer/molder has return rollers on top so assistant can pass work
back to operator (see Figure 20).

NOTE:

Assistant must follow same precautions as operator.

Surface that the planer/molder produces is smoother if shal-
lower depth of cut is used.

DEPTH OF CUT

Thickness planing refers to the sizing of lumber to a desired thick-
ness while creating a level surface parallel to the opposite side of
the board. Board thickness which the planer/molder will produce is
indicated by the scale, and depth-of-cut-gauge. Preset the plan-
er/molder to the desired thickness of finished workpiece using
knob. See “Workpiece Thickness  Pre-set  Gauge”, page 8.

Depth-of-cut is adjusted by raising or lowering the rollercase using
handle.

Quality of thickness planing depends on the operator’s judge-
ment about the depth of cut.

Depth of cut depends on the width, hardness, dampness, grain
direction and grain structure of the wood.

Maximum thickness of wood which can be removed in one
pass is 

3

/

32

for planing operations on workpiece up to 8

wide.

Workpiece must be positioned away from the center line of the
table to cut 

3

/

32

.

Maximum thickness of wood which can be removed in one
pass is 

1

/

16

for planing operations on workpiece from 8

up to

15

wide.

For optimum planing performance, the depth of cut should be
less than 

1

/

16

.

Board should be planed with shallow cuts until the work has a
level side. Once a level surface has been created, flip the lumber
and create parallel sides.

Plane alternate sides until the desired thickness is obtained.
When half of total depth of cut is taken from each side, the
board will have a uniform moisture content and additional 
drying will not cause it to warp.

Depth of cut should be shallower when work is wider.

When planing hardwood, take light cuts or plane the wood in
thin widths.

Make a test cut with a test piece and verify the thickness produced.

Check accuracy of test cut prior to working on finished product.

AVOID DAMAGE TO BLADES

Thickness planer/molder is a precision woodworking machine
and should be used on quality lumber only.

Do not plane dirty boards; dirt and small stones are abrasive
and wear out blade.

Remove nails and staples. Use planer/molder to cut wood only.

Avoid knots. Heavily cross-grained wood makes knots hard.
Knots can come loose and jam blade.

CAUTION:

Any article that encounters planer/molder blades may

be forcibly ejected from planer/molder creating risk of injury.

AVOIDING SNIPE

Snipe refers to a depression at either end of board caused by
an uneven force on cutterhead when work is entering or leav-
ing planer/molder.

Snipe occurs when boards are not supported properly or when
only one feed roller is in contact with work at beginning or end
of cut.

To avoid snipe on the lead edge of the workpiece, adjust the
infeed table up slightly above horizontal.

To avoid snipe on the trailing edge of the workpiece, adjust the
outfeed table up slightly above horizontal.

When planing more than one board of the same thickness, butt
boards together to avoid snipe.

Snipe is more apparent when deeper cuts are taken.

Feed work in direction of grain. Work fed against grain will have
chipped, splintered edges.

Figure 20 – Workpiece on the Return Rollers

Summary of Contents for 84115

Page 1: ... rt ts s l li is st t 8 84 41 11 15 5 1 15 5 P PL LA AN NE ER R M MO OL LD DE ER R W WI IT TH H D DU US ST T C CO OL LL LE EC CT TI IO ON N Read carefully and follow all safety rules and operating instructions before first use of this product 21343 19 1203 ...

Page 2: ...ew G Roller 2 H Molding Gib and Spacer Set 4 Not Shown Half Bag Dust Collection Set Auxiliary Table Hardware Bag Part No 21012 00 includes 10 32 x 23 8 Socket Head Bolt 2 10 Flat Washer 2 Clamp 2 1 4 20 x 11 4 Wing Screw 4 1 4 Flat Washer 4 Table Insert 4 The stand comes unassembled and packed along with the planer molder in the same box Locate and identify all parts before attempting assembly A F...

Page 3: ...ing blades Avoid accidental start up Make sure that the switch is in the OFF position before plugging in Do not force tool It will work most efficiently at the rate for which it was designed Keep hands away from moving parts and cutting surfaces Never leave tool running unattended Turn the power off and do not leave tool until it comes to a complete stop Do not overreach Keep proper footing and ba...

Page 4: ...d be mounted to its included stand for stability Make sure stand is located on a firm level surface in a place with ample lighting and correct power supply Make sure there is plenty of room for moving the workpiece through the entire cut There must be enough room that nei ther the operators or the bystanders will have to stand in line with the wood while using the tool Place the planer molder on s...

Page 5: ... require that voltage at motor ter minals be no less than the voltage specified on nameplate Power supply to the motor is controlled by a switch with key Removing the key from switch will lock the unit and prevent unauthorized use GROUNDING INSTRUCTIONS WARNING Improper connection of equipment grounding con ductor can result in the risk of electrical shock Equipment must be grounded while in use t...

Page 6: ...r own safety read all of the instructions and precautions before operating tool WARNING Operation of any power tool can result in foreign objects being thrown into eyes which can result in severe eye damage Always wear safety goggles complying with United States ANSI Z87 1 shown on package before commencing power tool operation CAUTION Always observe the following safety precautions Know general p...

Page 7: ...he rollercase For rapid movement of the rollercase push up or down on power elevation lever while motor is running see Figure 14 WARNING Do not attempt to engage power elevation while planing Keep hands clear of knob on top of planer molder For precise movement rotate handle with knob One complete rota tion of handle will raise or lower rollercase by 1 16 see Figure 15 A rotational direction label...

Page 8: ...ess reaches 11 4 NOTE To reset for a different depth stop gently raise the rollercase by about 2 rotations Turn knob to desired setup FEED ROLLER HEIGHT ADJUSTMENT Refer to Figures 18 and 19 Palmgren 15 planer molder has three height settings for the feed rollers The provided angled wrench is used to adjust roller height Tilt wrench head to clear the infeed table edge For planing use Setting I For...

Page 9: ... of cut gauge Preset the plan er molder to the desired thickness of finished workpiece using knob See Workpiece Thickness Pre set Gauge page 8 Depth of cut is adjusted by raising or lowering the rollercase using handle Quality of thickness planing depends on the operator s judge ment about the depth of cut Depth of cut depends on the width hardness dampness grain direction and grain structure of t...

Page 10: ...oth cutters cut the workpiece in the same position providing precise cuts and improved surface finish Turn the planer molder off and unplug the planer molder from the power source Loosen and remove center screw from cover on the rear side of planer molder Lift cover Carefully turn cutterhead by hand towards you until it is stopped by the self engaging latch If the slot facing you contains the blad...

Page 11: ...es must be fabricated to perform molding operations This produces a smooth edge and final sizing of the workpiece When using these bits or knives an auxiliary wood table must be mounted on the table to prevent damage to the table and the bits or knives The planer molder is provided with mounting hardware to accommodate an auxiliary table The auxiliary table should be made from smooth particle boar...

Page 12: ... Guide Fences 381mm 340 5mm 305 5mm 270 5mm 110 5mm 75 5mm 40 5mm 14 5mm 14 5mm Mounting Hole for Clamp Set Wing Screw Flat Washer Threaded Insert 47 75mm 462 25mm 510mm 50 5mm 50 5mm 65mm 65mm 8mm 20mm 12mm 4mm 7mm 32mm 169 5mm 273mm 43mm 42mm Mounting Hole for Clamp Set OPERATION CONTINUED ...

Page 13: ... pawls clean and operating smoothly to prevent injury due to kickback After each ten hours of operation clean the chain gear drive mechanism Using a clean dry cloth clean all of the chains and gears of wood chips dust and old grease LUBRICATION The table surface can be coated with a lubricant such as furni ture wax to make the workpiece feed smoother Be sure that the lubricant used does not affect...

Page 14: ...procket more than one or two teeth Movement of one sprocket tooth relative to the chain moves the rollercase approximately 0 006 Retighten chain by securing idler bracket in position Tighten socket head bolts securely Set planer molder back on its base Make a test cut to verify adjustment BRUSH INSPECTION AND REPLACEMENT Refer to Figure 36 page 20 WARNING Turn planer molder off and disconnect from...

Page 15: ... tripped 3 Defective or loose switch or wiring Loose belt Workpiece thickness gauge setting restricts rollercase movements CORRECTIVE ACTION 1 Replace blades per instructions See Maintenance 2 Support long boards See Avoiding Snipe 3 Gently push board when board is in contact with only one feed roller See Avoiding Snipe 4 Adjust rollercase See Adjusting Table Level 5 Butt end to end each piece of ...

Page 16: ...n 1 Motor overload 2 Improper motor cooling 1 Motor overload 2 Improper capacity of circuit breaker or fuses 3 Dull blades CORRECTIVE ACTION 1 Check collector bag connections Check collector hose connections 2 Dust trapped under bag clamp or collector bag not sealed on flange 1 Turn collector off and let debris settle in collector bag Remove blade guard and clear chamber 2 Open blade cover and tig...

Page 17: ... Short Frame 20387 09 2 6 Long Frame 20388 09 2 7 5 16 18 x 3 4 Carriage Bolt 03145 00 24 8 5 16 18 Washer Hex Nut 08428 00 24 9 8 1 25 x 80mm Hex Head Bolt 19029 00 4 10 8mm Flat Washer 8 11 8 1 25mm Hex Nut 4 Stand Hardware Bag 20896 00 1 R RE EP PL LA AC CE EM ME EN NT T P PA AR RT TS S L LI IS ST T F FO OR R S ST TA AN ND D Standard hardware item available locally Not Shown 1 1 3 3 6 9 10 10 1...

Page 18: ...eplacement Parts Illustration for Base 3 5 8 39 5 50 35 49 21 21 22 22 20 20 23 10 12 14 18 17 1 4 6 7 9 11 48 40 40 15 40 33 34 27 43 47 44 46 38 45 31 41 42 15 16 25 25 25 25 26 53 20 20 32 13 13 13 13 19 51 30 52 22 22 37 37 21 21 27 29 30 31 36 2 28 23 24 ...

Page 19: ...d Bolt 14 26 Idler Bracket 20408 00 1 27 5mm Flat Washer 4 Ref No Description Part No Qty 28 10 1 5mm Hex Nut 1 29 5 0 8 x 15mm Socket Head Bolt 05374 00 2 30 Sprocket 20410 00 3 31 Bushing 20411 00 3 32 Spacer 20412 00 2 33 Chain 20413 00 1 34 6 1 0mm Hex Nut 4 35 6 1 0 x 20mm Hex Head Bolt 4 36 5 0 8 x 12mm Pan Head Screw 00389 00 1 37 3AMI 30 Retaining Ring 01465 00 4 38 Column 20414 00 1 39 El...

Page 20: ...3 30 35 10 39 37 12 8 5 1 32 31 16 14 4 3 2 25 19 10 18 30 21 41 13 20 29 15 17 26 36 27 27 27 22 24 23 20 Palmgren Operating Manual Parts List 84115 Figure 36 Replacement Parts Illustration for Gearbox and Elevation Assemblies ...

Page 21: ...d Bolt 21835 00 1 22 Idler Sprocket Assembly 21837 00 1 23 Plate 21836 00 1 24 3AMI 15 Retaining Ring 00533 00 1 25 Chain 20434 00 1 26 Sprocket 20435 00 1 27 6 1 0 x 65mm Socket Head Bolt 20436 00 7 28 Gearbox Assembly 20437 00 1 29 6 1 0 x 10mm Pan Head Screw 03812 00 1 30 5 0 8 x 12mm Socket Head Bolt 3 31 Knob 20438 00 1 32 Gearbox Control Assembly 20439 00 1 33 5 0 8 x 10mm Pan Head Screw 017...

Page 22: ... 56 52 52 53 55 35 34 34 33 39 37 38 68 71 8 11 60 64 63 4 67 5 65 66 87 80 54 81 62 1 1 9 32 31 15 14 12 46 3 2 73 13 25 19 19 18 18 18 30 5 28 21 23 20 29 72 16 16 16 16 17 26 69 36 27 22 24 24 22 Palmgren Operating Manual Parts List 84115 Figure 37 Replacement Parts Illustration for Rollercase Assembly ...

Page 23: ... 4 45 Flanged Bushing 20475 00 2 Ref No Description Part No Qty 46 Cable Bracket 20476 00 1 47 5 0 8 x 12mm Pan Head Screw 00389 00 1 48 Cable Pulley 20477 00 1 49 5 0 8 x 12mm Socket Head Bolt 12 50 8mm Flat Washer 1 51 8 1 25 x 25mm Socket Head Bolt 1 52 Setting Ring 20478 00 2 53 Gib 20483 00 2 54 Locking Bolt 20484 00 14 55 Blade Set of 2 20485 00 1 56 6 1 0 x 16mm Socket Head Bolt 4 57 Settin...

Page 24: ...order parts for a non warranty repair please contact your preferred Palmgren distributor To obtain the names of Palmgren distributors or to arrange warranty return please call Palmgren Steel Products directly at 800 621 6145 This warranty gives you specific legal rights and you may have other rights which vary from state to state Palmgren Steel Products Inc 914 N Kilbourn Avenue Chicago IL 60651 3...

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