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6

Palmgren Operating Manual & Parts List

84115

INSTALLATION (CONTINUED)

A temporary 3-prong to 2-prong grounding adapter (see Figure 10)
is available for connecting plugs to a two pole outlet if it is properly
grounded.

Do not use a 3-prong to 2-prong grounding adapter unless per-
mitted by local and national codes and ordinances. (A 3-prong to
2-prong grounding adapter is not permitted in Canada.)

Where a 3-prong to 2-prong grounding adapter is permitted,
the rigid green tab or terminal on the side of the adapter must
be securely connected to a permanent electrical ground such
as a properly grounded water pipe, a properly grounded outlet
box or a properly grounded wire system.

Many cover plate screws, water pipes and outlet boxes are not
properly grounded. To ensure proper ground, grounding means
must be tested by a qualified electrician.

EXTENSION CORDS

The use of any extension cord will cause some drop in voltage
and loss of power.

Wires of the extension cord must be of sufficient size to carry
the current and maintain adequate voltage.

The minimum extension cord wire size is A.W.G. 12. Do not use
extension cords over 25 feet long.

Use only 3-wire extension cords having 3-prong grounding
type plugs and 3-pole receptacles which accept the tool plug.

If the extension cord is worn, cut or damaged in any way,
replace it immediately.

Planer is supplied with a 1

1

/

2

HP motor installed.

The 120 Volt AC universal motor has the following specifications:

Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1

/

2

HP

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
Cutterhead RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5500

ELECTRICAL CONNECTIONS
WARNING:

Make sure unit is turned off and disconnected from

power source before inspecting any wiring.

The motor is installed and wiring connected as illustrated in the
wiring schematic (see Figure 11).

The motor is assembled with an approved three conductor cord to
be used on 120 volts as indicated. The power supply to the motor
is controlled by a double pole locking switch.

The power lines are connected directly to the switch. The green
ground line must remain securely fastened to the frame to proper-
ly protect against electrical shock.

A manual reset overload protector is installed in line with the
power supply to the motor. If the planer/molder is overloaded, the
protector will break the circuit.

O

OP

PE

ER

RA

AT

TIIO

ON

N

OPERATION SAFETY RULES
WARNING:

For your own safety, read all of the instructions and

precautions before operating tool.

WARNING:

Operation of any power tool can result in foreign

objects being thrown into eyes which can result in severe eye
damage. Always wear safety goggles complying with United States
ANSI Z87.1 (shown on package) before commencing power tool
operation.

CAUTION:

Always observe the following safety precautions:

Know general power tool safety. Make sure all precautions are
understood (see pages 2, 3 and 6).

Whenever adjusting or replacing any parts on planer/molder,
turn switch OFF and remove plug from power source.

Make sure all guards are properly attached and securely 
fastened.

Make sure all moving parts are free from interference.

Always wear eye protection or face shield.

Make sure blades are aligned and properly attached to 
cutterhead.

Do not plug in planer/molder unless switch is in OFF position.
After turning switch on, allow planer/molder to come to full
speed before operating.

Keep hands clear of all moving parts.

Do not force cut. Slowing or stalling will overheat motor. Allow
automatic feed to function properly.

Use quality lumber. Blades last longer and cuts are smoother
with good quality wood.

Do not plane material shorter than 17

, narrower than 

3

/

4

,

wider than 15

or thinner than 

1

/

8

.

Never make planing cut deeper than 

3

/

32

.

Maintain the proper relationships of infeed and outfeed table
surfaces and cutterhead blade path.

Do not back the work toward the infeed table.

Take precautions against kickback. Do not permit anyone to
stand or cross in line of cutterhead’s rotation. Kickback or
thrown debris will travel in this direction.

Turn switch off and disconnect power whenever planer/molder
is not in use.

Replace blades as they become damaged or dull.

Keep planer/molder maintained. Follow maintenance instruc-
tions (see pages 13-14).

OPERATING CONTROLS

ON/OFF SWITCH

Refer to Figure 12, page 7.

The ON/OFF switch is located on the front of the planer/molder
motor. To turn the planer/molder ON, move the switch to the up
position. To turn the planer/molder OFF, move the switch to the
down position.

CIRCUIT BREAKER

Refer to Figure 12, page 7.

The planer/molder is equipped with a motor protection device-cir-
cuit breaker. The breaker will automatically shut the planer/molder
off when excessive current is consumed.

Switch

Black

White

Green

Green

Motor Housing

M

Circuit Breaker

Figure 11 – Wiring Schematic

Figure 10 – 2-Prong Receptacle with Adapter

Make Sure This Is
Connected To A
Known Ground

2-Prong Receptacle

Grounding Lug

Adapter

3-Prong Plug

Summary of Contents for 84115

Page 1: ... rt ts s l li is st t 8 84 41 11 15 5 1 15 5 P PL LA AN NE ER R M MO OL LD DE ER R W WI IT TH H D DU US ST T C CO OL LL LE EC CT TI IO ON N Read carefully and follow all safety rules and operating instructions before first use of this product 21343 19 1203 ...

Page 2: ...ew G Roller 2 H Molding Gib and Spacer Set 4 Not Shown Half Bag Dust Collection Set Auxiliary Table Hardware Bag Part No 21012 00 includes 10 32 x 23 8 Socket Head Bolt 2 10 Flat Washer 2 Clamp 2 1 4 20 x 11 4 Wing Screw 4 1 4 Flat Washer 4 Table Insert 4 The stand comes unassembled and packed along with the planer molder in the same box Locate and identify all parts before attempting assembly A F...

Page 3: ...ing blades Avoid accidental start up Make sure that the switch is in the OFF position before plugging in Do not force tool It will work most efficiently at the rate for which it was designed Keep hands away from moving parts and cutting surfaces Never leave tool running unattended Turn the power off and do not leave tool until it comes to a complete stop Do not overreach Keep proper footing and ba...

Page 4: ...d be mounted to its included stand for stability Make sure stand is located on a firm level surface in a place with ample lighting and correct power supply Make sure there is plenty of room for moving the workpiece through the entire cut There must be enough room that nei ther the operators or the bystanders will have to stand in line with the wood while using the tool Place the planer molder on s...

Page 5: ... require that voltage at motor ter minals be no less than the voltage specified on nameplate Power supply to the motor is controlled by a switch with key Removing the key from switch will lock the unit and prevent unauthorized use GROUNDING INSTRUCTIONS WARNING Improper connection of equipment grounding con ductor can result in the risk of electrical shock Equipment must be grounded while in use t...

Page 6: ...r own safety read all of the instructions and precautions before operating tool WARNING Operation of any power tool can result in foreign objects being thrown into eyes which can result in severe eye damage Always wear safety goggles complying with United States ANSI Z87 1 shown on package before commencing power tool operation CAUTION Always observe the following safety precautions Know general p...

Page 7: ...he rollercase For rapid movement of the rollercase push up or down on power elevation lever while motor is running see Figure 14 WARNING Do not attempt to engage power elevation while planing Keep hands clear of knob on top of planer molder For precise movement rotate handle with knob One complete rota tion of handle will raise or lower rollercase by 1 16 see Figure 15 A rotational direction label...

Page 8: ...ess reaches 11 4 NOTE To reset for a different depth stop gently raise the rollercase by about 2 rotations Turn knob to desired setup FEED ROLLER HEIGHT ADJUSTMENT Refer to Figures 18 and 19 Palmgren 15 planer molder has three height settings for the feed rollers The provided angled wrench is used to adjust roller height Tilt wrench head to clear the infeed table edge For planing use Setting I For...

Page 9: ... of cut gauge Preset the plan er molder to the desired thickness of finished workpiece using knob See Workpiece Thickness Pre set Gauge page 8 Depth of cut is adjusted by raising or lowering the rollercase using handle Quality of thickness planing depends on the operator s judge ment about the depth of cut Depth of cut depends on the width hardness dampness grain direction and grain structure of t...

Page 10: ...oth cutters cut the workpiece in the same position providing precise cuts and improved surface finish Turn the planer molder off and unplug the planer molder from the power source Loosen and remove center screw from cover on the rear side of planer molder Lift cover Carefully turn cutterhead by hand towards you until it is stopped by the self engaging latch If the slot facing you contains the blad...

Page 11: ...es must be fabricated to perform molding operations This produces a smooth edge and final sizing of the workpiece When using these bits or knives an auxiliary wood table must be mounted on the table to prevent damage to the table and the bits or knives The planer molder is provided with mounting hardware to accommodate an auxiliary table The auxiliary table should be made from smooth particle boar...

Page 12: ... Guide Fences 381mm 340 5mm 305 5mm 270 5mm 110 5mm 75 5mm 40 5mm 14 5mm 14 5mm Mounting Hole for Clamp Set Wing Screw Flat Washer Threaded Insert 47 75mm 462 25mm 510mm 50 5mm 50 5mm 65mm 65mm 8mm 20mm 12mm 4mm 7mm 32mm 169 5mm 273mm 43mm 42mm Mounting Hole for Clamp Set OPERATION CONTINUED ...

Page 13: ... pawls clean and operating smoothly to prevent injury due to kickback After each ten hours of operation clean the chain gear drive mechanism Using a clean dry cloth clean all of the chains and gears of wood chips dust and old grease LUBRICATION The table surface can be coated with a lubricant such as furni ture wax to make the workpiece feed smoother Be sure that the lubricant used does not affect...

Page 14: ...procket more than one or two teeth Movement of one sprocket tooth relative to the chain moves the rollercase approximately 0 006 Retighten chain by securing idler bracket in position Tighten socket head bolts securely Set planer molder back on its base Make a test cut to verify adjustment BRUSH INSPECTION AND REPLACEMENT Refer to Figure 36 page 20 WARNING Turn planer molder off and disconnect from...

Page 15: ... tripped 3 Defective or loose switch or wiring Loose belt Workpiece thickness gauge setting restricts rollercase movements CORRECTIVE ACTION 1 Replace blades per instructions See Maintenance 2 Support long boards See Avoiding Snipe 3 Gently push board when board is in contact with only one feed roller See Avoiding Snipe 4 Adjust rollercase See Adjusting Table Level 5 Butt end to end each piece of ...

Page 16: ...n 1 Motor overload 2 Improper motor cooling 1 Motor overload 2 Improper capacity of circuit breaker or fuses 3 Dull blades CORRECTIVE ACTION 1 Check collector bag connections Check collector hose connections 2 Dust trapped under bag clamp or collector bag not sealed on flange 1 Turn collector off and let debris settle in collector bag Remove blade guard and clear chamber 2 Open blade cover and tig...

Page 17: ... Short Frame 20387 09 2 6 Long Frame 20388 09 2 7 5 16 18 x 3 4 Carriage Bolt 03145 00 24 8 5 16 18 Washer Hex Nut 08428 00 24 9 8 1 25 x 80mm Hex Head Bolt 19029 00 4 10 8mm Flat Washer 8 11 8 1 25mm Hex Nut 4 Stand Hardware Bag 20896 00 1 R RE EP PL LA AC CE EM ME EN NT T P PA AR RT TS S L LI IS ST T F FO OR R S ST TA AN ND D Standard hardware item available locally Not Shown 1 1 3 3 6 9 10 10 1...

Page 18: ...eplacement Parts Illustration for Base 3 5 8 39 5 50 35 49 21 21 22 22 20 20 23 10 12 14 18 17 1 4 6 7 9 11 48 40 40 15 40 33 34 27 43 47 44 46 38 45 31 41 42 15 16 25 25 25 25 26 53 20 20 32 13 13 13 13 19 51 30 52 22 22 37 37 21 21 27 29 30 31 36 2 28 23 24 ...

Page 19: ...d Bolt 14 26 Idler Bracket 20408 00 1 27 5mm Flat Washer 4 Ref No Description Part No Qty 28 10 1 5mm Hex Nut 1 29 5 0 8 x 15mm Socket Head Bolt 05374 00 2 30 Sprocket 20410 00 3 31 Bushing 20411 00 3 32 Spacer 20412 00 2 33 Chain 20413 00 1 34 6 1 0mm Hex Nut 4 35 6 1 0 x 20mm Hex Head Bolt 4 36 5 0 8 x 12mm Pan Head Screw 00389 00 1 37 3AMI 30 Retaining Ring 01465 00 4 38 Column 20414 00 1 39 El...

Page 20: ...3 30 35 10 39 37 12 8 5 1 32 31 16 14 4 3 2 25 19 10 18 30 21 41 13 20 29 15 17 26 36 27 27 27 22 24 23 20 Palmgren Operating Manual Parts List 84115 Figure 36 Replacement Parts Illustration for Gearbox and Elevation Assemblies ...

Page 21: ...d Bolt 21835 00 1 22 Idler Sprocket Assembly 21837 00 1 23 Plate 21836 00 1 24 3AMI 15 Retaining Ring 00533 00 1 25 Chain 20434 00 1 26 Sprocket 20435 00 1 27 6 1 0 x 65mm Socket Head Bolt 20436 00 7 28 Gearbox Assembly 20437 00 1 29 6 1 0 x 10mm Pan Head Screw 03812 00 1 30 5 0 8 x 12mm Socket Head Bolt 3 31 Knob 20438 00 1 32 Gearbox Control Assembly 20439 00 1 33 5 0 8 x 10mm Pan Head Screw 017...

Page 22: ... 56 52 52 53 55 35 34 34 33 39 37 38 68 71 8 11 60 64 63 4 67 5 65 66 87 80 54 81 62 1 1 9 32 31 15 14 12 46 3 2 73 13 25 19 19 18 18 18 30 5 28 21 23 20 29 72 16 16 16 16 17 26 69 36 27 22 24 24 22 Palmgren Operating Manual Parts List 84115 Figure 37 Replacement Parts Illustration for Rollercase Assembly ...

Page 23: ... 4 45 Flanged Bushing 20475 00 2 Ref No Description Part No Qty 46 Cable Bracket 20476 00 1 47 5 0 8 x 12mm Pan Head Screw 00389 00 1 48 Cable Pulley 20477 00 1 49 5 0 8 x 12mm Socket Head Bolt 12 50 8mm Flat Washer 1 51 8 1 25 x 25mm Socket Head Bolt 1 52 Setting Ring 20478 00 2 53 Gib 20483 00 2 54 Locking Bolt 20484 00 14 55 Blade Set of 2 20485 00 1 56 6 1 0 x 16mm Socket Head Bolt 4 57 Settin...

Page 24: ...order parts for a non warranty repair please contact your preferred Palmgren distributor To obtain the names of Palmgren distributors or to arrange warranty return please call Palmgren Steel Products directly at 800 621 6145 This warranty gives you specific legal rights and you may have other rights which vary from state to state Palmgren Steel Products Inc 914 N Kilbourn Avenue Chicago IL 60651 3...

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