Palfinger V 1000 LQ Fitting Instructions Manual Download | Manualshive

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10

WELDING

To avoid the danger of fire, heat and electronic damage when welding,

disconnect the vehicle battery.

Always connect earthing lead directly to component being welded. Do not earth through
hydraulic hoses or pipework.

Protect the power pack, hoses, bearings and wiring from heat and weld splatter.

WELDING FRAME

Tack welds the lift to the vehicle rear frame.

The tack welds must be of adequate
strength to support the full weight of the lift.

Do not fully weld the columns prior to
lowering the runners to the ground or
damage to the rear wear pads will result

If the lift is galvanised or fully painted, then
clamp to rear frame. Do not weld. Ensure
clamps are adequate to support the full
weight of the lift.

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Summary of Contents for V 1000 LQ

Page 1: ......

Page 2: ...DOC 4835 118409 DATE 23 06 2020 Please ensure that you fully read and understand this manual before you operate the lift ...

Page 3: ...ocedure described in the Load Testing section is carried out and the test certificate is completed to validate the CE Mark This test certificate must then be returned to PALFINGER in order to allow the Company to create an EC Declaration of Conformance for the lift CE Marking Regulations are UK Criminal Law ORIGINAL INSTRUCTIONS ...

Page 4: ... Fitting 5 BOX BODY 6 DROPSIDE BODY 6 UNDERUN BAR 7 LITTING 8 ADJUST POSITION OF LIFT 9 WELDING 10 FULLY WELD COLUMNS TO VEHICLE 11 BOLTED FRAME 12 UNDER RUN BAR AND LIGHTS 14 UNDER RUN BAR 14 FITTING DROPPERS 16 LOCATION OF LIGHTS 18 ELECTRICAL INSTALLATION 19 FITTING MAIN FUSE ASSEMBLY 20 CAB SWITCH 21 INTERNAL SWITCH 21 POWER PACK WIRING 22 ...

Page 5: ...TH HYDRAULIC OIL 22 LUBRICATE CHAINS 22 LABELS LAYOUT 23 DEMARKATION 24 FLOOR HEIGHT 25 CHAIN ADJUSTMENT 25 ALLOWABLE PROJECTIONS 25 REMOVAL 25 SCHEMATIC HYDRAULIC CIRCUIT 26 ELECTRICAL CIRCUIT DIAGRAM 27 REVISIONS 28 ...

Page 6: ...2 ...

Page 7: ...lift precautions should be taken to 1 Read the Fitting and Service manuals as appropriate 2 Ensure that the work is supervised by a competent engineer 3 Ensure bystanders are not exposed to risk 4 Use adequate protective clothing 5 Secure movable parts e g platform and runners 6 Carefully relax spring elements before attempting their removal or adjustment 7 Use special tools if necessary for examp...

Page 8: ... in writing to the Engineering Department before the modification or departure from fitting instructions is carried out If PALFINGER Tail Lifts Ltd approves such modification or departure from fitting instructions they will give their written authorisation which shall be retained by the person in receipt of such written approval All liability under the provision of the Consumer Protection Act 1987...

Page 9: ... the packing list Work Light A work light is available from PALFINGER Tail Lifts Ltd for installation if requested Checks before Fitting All the requirements specified in the relevant chassis manufacturer s Body Builders Handbook are complied with for this vehicle tail lift combination The vehicle has a box body with a flat back Packing may be used to overcome minor projections such as rivets or b...

Page 10: ...diagonal braces from the vehicle chassis body DROPSIDE BODY Where the lift is to be fitted to a dropside body specific fitting kits are available from Palfinger Tail Lifts UK or where these are not available bracing for the top and bottom of the columns will be required as well as a the construction of a suitable mounting frame example shown below ...

Page 11: ...7 UNDERUN BAR Vehicles over 3 5 ton that require a underrun bar Refer Underun section of this manual ...

Page 12: ...at the points shown Raise the lift so that top of beam is level with the vehicle floor using a crane hoist or forklift Position the lift so that it is central to vehicle body Position suitable slings chains or forks of a forklift on the transit strut at the points shown Raise the lift so that top of beam is level with the vehicle floor using a crane hoist or forklift ...

Page 13: ...led should be approximately 430mm maximum 550mm If necessary cut bottom of columns ensuring all burrs are removed from inside faces of column Adjust the lift so that it is central to body Clamp the lift to the rear frame V series attachment welded To avoid damage to the plastic runner slide pads do not weld in area A 800mm from the bottom of the runner ...

Page 14: ...bearings and wiring from heat and weld splatter WELDING FRAME Tack welds the lift to the vehicle rear frame The tack welds must be of adequate strength to support the full weight of the lift Do not fully weld the columns prior to lowering the runners to the ground or damage to the rear wear pads will result If the lift is galvanised or fully painted then clamp to rear frame Do not weld Ensure clam...

Page 15: ...mm fillet welds of 100mm in length weld columns to vehicle rear frame Welds to be on both sides of each column Allow the welds to cool lower platform to ground and complete welds To avoid damage to the plastic runner slide pads do not weld temporarily in area A ...

Page 16: ...h the lift in position put suitable rags into the column above the runners to prevent swarf dropping down into the LSD mechanism Mark the centres of the exposed mounting holes at the top of the columns on to the rear frame Drill Ø8 5 holes through the rear frame Fit the screws washers and nylon nuts supplied Use a hex key to stop the screw from turning Tighten nut with spanner to a torque see tabl...

Page 17: ... Ø6 8 and the holes tapped M8 x 1 25 pitch Ensure that the rear frame thickness and material type are adequate Ensure threads are clean before using Loctite Ensure thread does not bottom out before the screw head is fully home Remove rags and swarf upon completion NOTE Where the columns are bolted to timber pillars fit washer plates under self l locking nuts Fit long washer plates where pillars ar...

Page 18: ... Ensure the under run bar is parallel to the vehicle floor 1 4 Whatever under run bar is fitted ensure the height of the underside is 550mm minimum above ground level with the vehicle unladen 1 5 If the height is below 550mm reposition the under run bar 1 6 Attach the under run bar to the chassis with brackets or drop arms strong enough to take the weight of the loaded lift and the horizontal forc...

Page 19: ...ys from the ends of the under run bar to either the raves or the chassis can be fitted Use the brackets supplied in the fitting kit with suitable lengths of 50 x 50 x 3 RHS The transport cross tube on Quickfits can be used or material supplied to order with the lift ...

Page 20: ...he droppers to the chassis using the 12 off M16 x 40 bolts provided With droppers in position drill through the under run bar plates and dropper flanges and secure with 4 off M12 bolts provided Figure 1 Torque settings for M16 x 40 315 Nm M12 x 40 85 Nm Select the appropriate position for the horizontal braces Bolt to the droppers with the 4 off M12 bolts supplied To fit the dropper to the chassis...

Page 21: ...face of the under run bar Drill through the under run bar and attach with the bolts provided Assemble the telescopic stay and attach to the U shaped bracket Fit other U shaped brackets to the opposite end of the stays and position on the chassis Adjust the length of the stay to achieve the correct alignment of bracket and stay Mark the chassis using the bracket as a template drill and bolt bracket...

Page 22: ...e positioned to meet the lighting regulations The lights can be mounted from the under run bar if required Fit the short toeguards supplied to the under run bar below the lights to prevent foot trapping You must ensure each bolt is positioned centrally through the dropper flange See Fig 4 Remove Transit Strut Remove transit strut from between column tops Columns If columns need to be cut down at t...

Page 23: ...last operation 1 Extend cable to the power pack starter solenoid terminal choose a run where cable will not be damaged Ideal sites are inside the chassis main members or along the chassis runner Follow existing wiring looms where possible Note At no point should this cable be within 25mm of any brake line or hydraulic line Clip the cable to the chassis or body at a nominal pitch of 300mm Care shou...

Page 24: ...uel pipes route the cable also avoiding fuel tanks exhaust systems and vehicle suspension parts Protect the fuse from road spray to stop terminal corrosion Warning The link to the battery should only be connected when the installation of the wiring is complete The fuse holder should have the green disconnect label pointing to the battery terminal Warning The main fuse assembly order should be as s...

Page 25: ...two core cable Earth the switch to a suitable point locally single pole or to the power pack motor ve terminal double pole Fix the isolation switch label to the dash adjacent to the switch INTERNAL SWITCH OPTIONAL Mount the internal switch in the nearside rear corner of the body Ensure that 1 The switch is protected from accidental operation 2 The switch will not interfere with the passage of good...

Page 26: ... level line on the dipstick or up to the bottom of the fill hole on end fill tanks Refit the filler breather Test Operating Cycle Filler Cap Dipstick End Filler Cap has no Dipstick Do not load the platform in any way during these tests as at this stage the lift is only tacked clamped on Lower open platform to ground then raise it to floor level checking that lift operates freely and reaches both g...

Page 27: ...23 LABELS LAYOUT ...

Page 28: ...24 DEMARKATION Ensure all reflective flag s and or strips are applied as necessary ...

Page 29: ...Horizontal projections below the beam i e lights chassis etc are permissible provided that they do not project more than 20mm beyond the flat surface onto which the tail lift is to be mounted This is to conform to the minimum toe gap requirement of 75m See BS6109 Appendix C REMOVAL The lift assembly may be removed using normal safe Engineering Practice Attention must be made regarding the HEAVY DU...

Page 30: ... 1 RAM 2 RAM VALVE 3 FLOW REGULATOR CARTRIDGE 4 HOSE 5 PRESSURE GAUGE PORT 6 POWER PACK INCLUDES 7 14 7 PRESSURE RELIEF VALVE 8 RELEASE VALVE 12V OR 24V 9 MOTOR 12V OR 24V 10 PUMP 11 NON RETURN VALVE 12 STRAINER 13 RESEVOIR 14 HOSE ...

Page 31: ...27 ELECTRICAL CIRCUIT DIAGRAM ...

Page 32: ...28 REVISIONS DATE ECN NO ISSUE NO DESCRIPTION 09 2018 26082 _ New document 06 2020 A23591 A New English address on last page ...

Page 33: ...29 ...

Page 34: ...en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd Gate House Fretherne Road Welwyn Garden City UK Herts AL8 6NS Tel 44 01707 325571 Fax 44 01707 327752 inforatcliff palfinger com www palfinger...

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