Palfinger RSQ 450 Series Operation And Maintenance Manual Download

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SCH 10-5.2 R LP

Winch

Machine part

Winch

Maintenance frequency

Week Month

Year

2Years

5Years

Check the oil level

Change the winch oil

Winch

Hoisting functionality

Lowering functionality

Brake lever functionality

Hand wheel functionality

Manual hoisting functionality

Limit switch functionality

Centrifugal brake system

Hold brake system

Breather

Freewheel clutch

1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and

replace (if necessary), 5-Measure and readjust (if necessary), 6-Replace, 7-Change oil.

Summary of Contents for RSQ 450 Series

Page 1: ...ESPONSIBLE MANAGER ENGINEER SIGNED DATE REV ACCEPTED Alpha or Numeric ACCEPTED EXCEPT AS NOTED Alpha REVISE AND RESUBMIT Alpha or Numeric APPROVAL BY BHPBIO RESPONSIBLE MANAGER Numeric DATE Rev Date Description By Checked BHPBIO 0 17 11 16 For Construction PALFINGER Iron Ore Projects Review Outcome Apply final outcome review stamp AUTHORISATION TO PROCEED DOES NOT RELIEVE THE SELLER CONTRACTOR OF ...

Page 2: ... of 208 Contents RESCUE BOAT RSQ 450 G Operation and Maintenance Manual 3 OUTBOARD ENGINE 40 SEA PRO MARATHON 30 40 HP Operation and Maintenance Manual 40 HYDRAULIC SLEWING DAVIT SYSTEM SCH 10 5 2 R Operation and Maintenance Manual 123 AUTOMATIC RELEASE HOOK CAR35 Operation and Maintenance Manual 191 ...

Page 3: ...Operation and Maintenance Manual RSQ 450 Series Rescue Boat Revision 2015 07 14 ...

Page 4: ...N MANUAL ORIGINAL ENGLISH MANUAL TRANSLATION BY PALFINGER BOATS PROVISIONAL EDITION FINAL EDITION REVISIT EDITION Boat RSQ 450 SERIES Made for customer Standard manual Customer order number Palfinger boats project number Manual number OM 450 AG 02 RSQ 450 series Revision 2015 07 14 First release 2011 09 08 ...

Page 5: ...eries PALFINGER BOATS B V Pasteurdijk 8 3846 BS Harderwijk The Netherlands 31 85 48 68 200 boats palfinger com www palfingerboats com PALFINGER BOATS B V Service spare parts service boats palfinger com www palfingerboats com ...

Page 6: ... applicable to the rescue boat The eventual installation will have to comply with the statutory rules and regulations as prevailing locally in the country where the rescue boat is being used PALFINGER BOATS will not accept any claims from third parties caused by non compliance with these statutory rules and regulations Execution of Work PALFINGER BOATS is not responsible for execution of the work ...

Page 7: ... 2 3 RSQ 450 series rescue boat limitations 11 2 4 Technical description RSQ 450 series rescue boat 11 2 4 1 Hull construction 11 2 4 2 Outboard engine 11 2 5 Rescue boat fittings permanently fitted 12 2 5 1 Stowage facilities 12 2 5 2 Hoisting facilities 12 2 5 3 Painter facilities 12 2 5 4 Retro reflective materials 12 2 5 5 Rescue boat markings lettering 12 2 5 6 Towing facilities 12 2 5 7 Hand...

Page 8: ...eral 20 5 2 Responsibilities 20 5 3 Operator requirements 20 5 3 1 Physical 20 5 3 2 Mental 20 5 3 3 Emotional 21 5 3 4 Training 21 5 3 5 Operator duties and responsibilities 21 5 3 6 Responsibilities 21 5 3 7 Clean surroundings 21 5 4 Controls and instruments 21 5 4 1 21 5 4 2 Fire extinguisher 22 5 4 3 Position indication light 22 5 4 4 Search light 22 5 4 5 Fuel pump 22 6 Operation description ...

Page 9: ...6 4 Other situations 26 6 4 1 Up righting of capsized boat 26 6 4 2 Rescue of floating persons 26 6 4 3 Towing 27 7 Trouble shooting 28 8 Maintenance of the RSQ 450 series 29 8 1 Several items to check 29 8 2 Maintenance control 30 8 2 1 Maintenance schedule 30 8 2 2 RSQ 450 series MAINTENANCE LOG 33 9 Recommend ship spares 34 10 Drawings and listings 35 11 Appendix 36 ...

Page 10: ...and operations Only permanent practice gives confidence to the rescue boat and prevents mistakes of handling in case of danger 1 2 1 Construction RSQ 450 A The RSQ 450 A rescue boat is a rigid rescue boat made 5083H111 grade aluminium The hull of the RSQ 450 A rescue boat is a so divided into several compartments It has been built up of an upper hull and lower hull stiffened by several bulkheads A...

Page 11: ...rescue boat has adequate sheer it has been provided with a bow cover to protect the crew from water spray Nevertheless the deck has been provided with a non skid surface and the boat is automatically self bailing The RSQ 450 series rescue boat are designed built and equipped to comply with the following requirements RSQ 450 A SOLAS 74 Convention as amended Regulations III 4 X 3 III 21 III 31 and I...

Page 12: ...nual immediately 1 4 Conventions In this manual the following signs are special importance Danger Identifies possible dangers in operation and maintenance Ignoring the information can result in death serious injury or equipment damage Warning Identifies possible dangers in operation and maintenance Ignoring the information can result in serious injury or equipment damage Caution Identifies conditi...

Page 13: ...scue boat Figure layout of the rescue boat Figure layout of the rescue boat No Description 1 Painter line hook 2 Light 3 Lifting eye 4pcs in total 4 Storage location for two paddles 5 Fuel tank compartment 6 Storage compartment with equipment ref DWG 3FS 100003 and 3FS 100009 7 Bollard 2 pcs in total 8 Bailing pipe 9 Outboard engine 10 Drain plug 1 5 3 2 6 3 7 8 10 9 4 ...

Page 14: ...RAL2004 or yellow 1016 RSQ 450 G rescue boat All fiberglass is E glass quality and approved by a class certification society The RSQ 450 G Rescue boat is built with gel coat colour orange RAL2004 2 4 2 Outboard engine The RSQ 450 series rescue boat is supplied with a SOLAS approved long tail outboard engine with single propeller propulsion Starting the engine is done manually by means of a starter...

Page 15: ...ties The RSQ 450 series rescue boat is fitted with a painter device on top of its bow cover This painter device is of sufficient strength to withstand the towing forces when the rescue boat is being towed by the mother ship making headway at speeds up to 5 knots in calm water The painter device consists of a stainless steel painter hook which can be released at all times from inside the rescue boa...

Page 16: ... Water bailer 1 Position indicating light A 1 1 2 1 Battery for Position indicating light A 1 1 2 1 Radar reflector A 1 1 33 1 Searchlight A 1 1 38 1 Search light battery 2 Thermal Protective Aid A 1 1 7 1 Portable fire extinguisher A 1 3 38 1 Portable compass A 1 4 23 1 Sponge USGC only Remarks With the exception of the paddles the above mentioned items are properly stowed away in a weather tight...

Page 17: ...nd adequate installation on deck There are two different cradles available a fixed type and a releasable type In case the rescue boat is launched by means of stored power the cradle must be a releasable one Non standard outboard motors Upon request Steering Console Upon request Navigation systems such as VHF SART or EPIRB Upon request separately from this manual The above mentioned options are jus...

Page 18: ...t Insurance agent PALFINGER BOATS Caution Do not change or repair anything before agreement of all parties involved In addition refer to PALFINGER BOATS conditions of sale 3 2 2 Storage Caution Preferably store the rescue boat in a dry and frost free aria Put a tarpaulin cover over the rescue boat make sure that the boat has a little trim to the stern so that water condensate can drain trough the ...

Page 19: ...ing removed from the container Figure Typical delivery RSQ 450 series If equipment is missing please contact our service department at service boats palfinger com Please mention the serial number of the rescue boat The serial number can be found on the type plate at the starboard side of the aft bench see also the illustration above and below Typical example type plate Type plate Safety equipment ...

Page 20: ...Drive backwards until lifting hook is out of the container Without overhead crane 5 Place a block under the rear of the cradle 6 Lift the cradle with the boat up on the lifting hook with a forklift until it is free from the rollers 7 Ask the truck driver to move the truck forward until entire boat is clear of the container With overhead crane 5 Lift the boat up on the lifting lug with an overhead ...

Page 21: ...r to the engine manufacturers manual for full details 3 Tilt the engine in such way that the tale is not touching the deck 4 Connect the fuel hose to the engine 5 Fill the fuel tank 6 Pump the fuel until a counter pressure is sensed 7 Place the Rescue boat in its cradle at deck 8 Connect the hoisting sling and hook 9 Tighten the sea fastening lashings 10 Check engine according engine manufacturers...

Page 22: ...d with turning the knob at the helm Instruction 4 4 Hoisting release hook Danger The hook release should only be operated when the rescue boat is in the water Instruction For full operational details please refer to the hoisting release hook 4 5 Painter release Danger The painter release should only be operated when the rescue boat hoisting release hook is disconnected The painter release should o...

Page 23: ...ng Do not put objects in rotating parts 5 2 Responsibilities The employer is responsible for selecting appropriately trained employees Manuals are provided with each rescue boat These should be available on board for use by personnel working with the rescue boat Protective devises should be in place at all times Employees should be encouraged to report any hazardous conditions their supervisors Fi...

Page 24: ...perator duties and responsibilities The operator should carry out the following duties Assembly disassembly of optional parts Davit operation Rescue boat operation Servicing the system 5 3 6 Responsibilities The operator is directly responsible for every action he takes within the above mentioned duties 5 3 7 Clean surroundings The surroundings around the rescue boat davit and the rescue boat itse...

Page 25: ...osition indicating light off insert the steel pin again 5 4 4 Search light During search and rescue operations the search light can be used Get the battery and search light from the bow compartment connect the lamp to the battery After use of the search light recharge the battery As option a fixed battery box is available See the picture at the left as example 5 4 5 Fuel pump To prime the outboard...

Page 26: ... painter release should only be operated when the engine is running and the hosting hook is released If the rescue boat is launched with the mother craft making speed the painter line must be tightened when the rescue boat is touching the water This to prevent serious injury death and material damage 6 1 6 Launch recovery of the rescue boat All rescue boats are designed for launching with the vess...

Page 27: ...n according davit instructions Important Keep the painter always tight during lowering and hoisting to prevent the rescue the rescue boat engine or persons might be damaged or hurt Important When launching a rescue boat while mother ship is making speed make sure the painter line is tight just before the rescue boat enters the water This is to keep the rescue boat correctly underneath the davit an...

Page 28: ...quired to make the same speed as the mother vessel while steering slightly away from the mother vessel Sail forward and release the painter line Figure sticker painter release Sail away from the mother vessel 6 3 Recovery instructions The release mechanism of the davit should be prepared and checked according Maximum capacity of the RSQ 450 series is 6 persons This should not be exceeded Sail the ...

Page 29: ...ue boat davit and release mechanism should be settled immediately 6 4 Other situations The following situations can occur during sailing on a rough sea or while sailing away from a sinking ship Do read these instructions carefully and make sure you know them to learn by head 6 4 1 Up righting of capsized boat All persons should swim to the leeward side of the boat Make fast the up righting ropes a...

Page 30: ...hip with a speed of 2 knots Use both bollards on the transom of the rescue boat to for equal distribution of towing force and straight run ahead Hard chocks on towing line have to be avoided Important During towing take care that towing rope is kept free from propulsion unit to prevent blocking and damage of propulsion Do not position yourself or others in line of any rope Breaking ropes can hurt ...

Page 31: ...lug cable wrongly connected check engine manufactures manual Outboard engine runs bad Lack of fuel Fill fuel tank Pump the fuel to the engine by means of the hand pump Engine fuel filter clogged renew fuel filter Ignition fault check engine manufactures manual Rescue boat speed Foreign objects in propeller tilt engine so that propeller comes out of the water remove the foreign objects Foreign obje...

Page 32: ...g lugs to the boat are tightened A M10 bolt is used quality A4 70 Use a torque wrench to check this and apply a torque of 33Nm to each bolt The size of the spanner should be 17mm Checking shackles of hoisting sling Check every month if the nut of each shackle is tightened and secured with a split pin Check after each launch the condition of the hoisting sling Check for cracks in strands Renew the ...

Page 33: ...nt Take care not to run the engine with high number of revolutions Following controls and if necessary maintenance are to be executed and to written regulations If these checks are not performed and written down in the maintenance log this may invalidate any warranty Maintenance and inspections are not restricted to mentioned items Not mentioned items are to be inspected and maintained according t...

Page 34: ...stening of handrails and grips 1 13 Check retro reflective material I R 5 year 1 14 Clean boat in and outside with mild soap and fresh water M 1 15 Waxing and polishing of GRP parts recommended after cleaning Only RSQ 450 G M every half year 1 16 Check for tightness grease hatch sealing rubber grease hinges etc I M R 5 year 1 17 Check fenders and its fastening I M R 5 year 1 18 Check lifting sling...

Page 35: ...fitted 4 1 Check function of steering system look for damages I 4 2 Grease steering mechanism M 4 3 Check if steering wires are not bended more than min radius I 4 4 Check hull sockets for leaking I 5 Annual service according to MSC 1206 performed by an authorized person by PALFINGER BOATS I M R 6 Load testing of a rigid rescue boat performed by an authorized person by PALFINGER BOATS I M R 5 year...

Page 36: ...2015 07 14 33 RSQ 450 series 8 2 2 RSQ 450 series MAINTENANCE LOG DATE MAINTENANCE PERFORMED ADJUSTMENTS REPAIRS MADE SIGNATURE ...

Page 37: ...2015 07 14 34 RSQ 450 series 9 Recommend ship spares Refer to chapter 11 manufacturer spare part list ...

Page 38: ...Q 450 series 10 Drawings and listings 1 3FS 100003 Safety equipment M C E D refer to chapter 11 2 3FS 100009 Safety equipment U S G C refer to chapter 11 3 3FP 100188 electric diagram RSQ 450A 450G refer to chapter 11 ...

Page 39: ...2015 07 14 36 RSQ 450 series 11 Appendix 1 Drawings 2 MSPL0001RSQ450A 450G manufacturer spare part list 450 A G ...

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Page 123: ... 04 V0 0 x Installation x Maintenance x Operator SCH 10 5 2 R LP x Original Manual Translation by PALFINGER of original Manual Concept Revised x Final edition Project no 160162 160163 160164 160165 160166 160167 ...

Page 124: ...lands 31 0 342 42 21 05 31 0 342 49 27 17 PALFINGER MARINE NETHERLANDS service Copyright PALFINGER Marine Netherlands BV 2016 information may be used only for installation training and servicing according to its intended function Parts of this manual may be copied or distributed to third parties on paper or in digital ...

Page 125: ...SCH 10 5 2 R LP 3 Contents 1 2 Terms and conditions 5 1 3 Agreements 6 ...

Page 126: ...and crank in the crank housing All the davits can be produced in a left handed version LH or a right handed version RH An operator standing behind the davit can control a lefthanded davit on the right hand side So a lefthanded davit turns to the left to outboard position An operator standing behind the davit can control a righthanded davit on the left hand side So a righthanded davit turns to the ...

Page 127: ...e information in this manual is generally valid information applicable to this type of davit Installation of the davit must comply with the statutory rules and regulations in countries can and will not accept any claims from third parties caused by non compliance with these statutory rules and regulations Execution of work be carried out by properly trained persons Warranty General Terms and Condi...

Page 128: ...are referred to as he although this he may also be a she For readability reasons the he form is chosen The following signs are used in this manual to draw the reader s attention to items of special importance 1 4 Revision sheet Date Chapter Description Name ...

Page 129: ... controls before putting the system into full use He is stressless alert and in good condition He has good eyesight good hearing and the capability to carry out necessary tasks safely He has no incapacitating disabilities He is not under General rules for prevention of accidents and appropriate personal protective devices such as protective footwear gloves and safety glasses must be applied when o...

Page 130: ... remote control WRC and the electric cabinet EC EC EC WRC WRC Electric cabinet EC wired remote control WRC Emergency stop switch 2 2 Davit launch recovery under icing conditions The crew must take care that the davit is well maintained and functioning well under every circumstance including conditions of icing ...

Page 131: ...WR C35 RC CR DA EC SYSTEM PARTS DA Davit assembly SH Sheave PE Pedestal RC Remote control WI Winch BL Brake lever HPU Hydraulic power unit C35 Car 35 hook AC Accumulator unit HM Hydraulic motor slewing drive EC Electrical cabinet CR Releasable cradle WR Wire rope ...

Page 132: ...ximately 40 liter 20 10 Non rotating galvanized and greased 14 mm S2 10 min S W L 1 000 kg 2204 lbs 1 602 kg 8 00 m 4 20 m 290 bar 320 bar 7 0 kW Winch motor 3 2kW Powerpack 3L 101259 D Mounting assembly winch 04 04E RH 3P 100755 C Assembly pedestal 1 to crane 3P 2002678 B Mounting assy low releasable cradle 3P 2020068 A Assy SCH 10 5 2 LR LP RH 5 2 3P 2020416 A Arrangement SCH 10 5 2 LR LP RH 180...

Page 133: ...the damage including photographs and writing must be sent immediately to The shipping agent Insurance agent Hoisting and Lifting lifting straps lifting lugs and hoist connections in a correct way Frames lifting lugs and hoist connections are designed for lifting in a vertical direction only Always use a crane to lift the davit and the main machine modules use the hoist connections on top of the da...

Page 134: ...nth 4 2 Tightening procedure bolt nut combination When applying a tightening torque to a bolt nut combination it is preferred to apply the torque on the nut In situation where it is not possible to apply the torque on the nut it is allowed to apply the torque to the bolt and holt the nut Fasten the mounting plate in place 1 Tighten the bolt nut combinations evenly by hand across the diagonals and ...

Page 135: ... of the electrical cabinet to OFF 0 and push the emergency switch stop ESS Place the main cable in the following order Pedestal PE column CO cable gland CG and electrical cabinet EC and connect the 3 phases and earth EE Give enough cable length so the davit can turn freely Bolt the system to the deck foundation The davit must be horizontal and free of tension see general arrangement GA drawing for...

Page 136: ...glass SG Remove the steel plug at position BR of the hydraulic power unit HPU SG1 BR The breather can be found in the electrical cabinet Turn the main switch MS of the electrical cabinet to ON Release the emergency stop switch ESS of the electrical cabinet EC The accumulator will be charged automatically As BR SG1 HPU breather BR HPU upper side glass SG1 Warning SG1 ...

Page 137: ... 150 kg must be pulled to the hook Hoist the hook and check limit switch end position in the top Do this with care Without load the drum will not stop abruptly at limit switch position Check the pressure gauge PG Turn the main switch of the electric system to OFF and wait for approximately 20 seconds Turn the main switch MS to ON again and wait until the accumulator is fully charged Repeat this pr...

Page 138: ... the davit arm using the brake leverBL This davit is supplied with a 04 04 E winch The drum DR is the part of the winch that the wire rope is rolled onto An electric motor EM rotates the drum for hoisting EM LS BL DR CB HW Drum DR hand wheel HW brake lever BL centrifugal brake CB EM LS Hand wheel The hand wheel HW can be used to lower an empty hook Centrifugal brake The centrifugal brake CB keeps ...

Page 139: ...es it very hard to rotate the ratchet and the drum A chain drive makes a connection between the ratchet and the gear wheel The winch rotates The brake lever is always adjusted in our factory For adjusting there are some things to bear in mind The height of drop of the weight must give enough brake power to stop the rotation of the winch Be sure that the brake lever in resting position is not in th...

Page 140: ... the hydraulic pump will start pumping automatically and will recover the pressure in the system and in the accumulators AC for stored energy HPU CV HM PG CV BR DCV AC SG1 Accumulator AC control valve CV Hydraulic Power Unit HPU hydraulic slewing motor HM Upper side glass SG1 pressure gauge PG breather BR discharge valve DCV Air can be released out of the tank through breather BR If needed the pre...

Page 141: ...ontrol The controls alarms are I1 I2 ESS MS ESS I2 I1 S1 I1 Indicator red failure ON OFF Systeml failure No system failure I2 Indicator green Control voltage ON OFF Control voltage present No Control voltage present S1 Indicator green HPU running PUSH RELEASE E motor running E motor not running ESS Emergency stop switch PUSH ROTATE To activate To deactivate MS Main switch 1 0 To switch the main po...

Page 142: ...ectric motor heating connection can be found in the motor cabinet and the electrical cabinet heating connection can be found in the electrical cabinet Both heating elements must always be ON to prevent moisture due to condensation This means that the main switch must always be turned to ON A1 EM LS Limit switch LS winch motor EM highest position switch A1 The remote control RC is located at the to...

Page 143: ... manually when there is not enough hydraulic 4 The hand crank is stored at the top of the winch HC CH HC Hand crank HC Crank Housing CH With the hand pumpHP it is possible to slew the davit manually when there is not enough hydraulic power any more So 1 the davit can be slewed from inboard to outboard position The davit can be slewed manually with the hand crank For manually slewing connect the ha...

Page 144: ... the load is less than 30 kg the hook will open automatically Then the boat is free to sail away When the boat is waterborne and the hook does not open the manual release position green handle must be used Pull with force For more information see the operation and maintenance manual CAR35 release hook An SCH davit with a CAR35 release hook The boat cradle supports the boat in stowed position Low r...

Page 145: ...ting the brake lever BL and rotate the hand wheel HW HW BL HW BL When there is not enough pressure in the accumulator AC it is possible to charge the accumulator with the hand crank HC and slew the davit Place the hand crank HC in the shaft of the hand pump HP and rotate the hand crank Charge the accumulator this way as far CV to slew the davit together with the boat If necessary repeat these step...

Page 146: ...right angle push the secure pinPP in its place and place the spring cotterCS Now the davit arm is in position for use For storage use the brake lever BL to lower the boat to the cradle Release the boat from the hook Hoist the hook to the highest position using the hand cranckHC in the crank housingCH Remove the spring cotterCS and pull out the pinPP and lower the davit arm using the brake leverBL ...

Page 147: ...HPU PP CS SYSTEM PARTS EC Electric cabinet OL Oil level WRC Wired remote control C35 Car 35 hook HW Hand wheel RC Remote control BL Brake lever CR Releasable cradle MH manual hoisting PG Pressure gauge DCV Discharge valve HPU HP Hand pump PP Securing pin DCV Discharge valve CS Spring cotter CV Control valve slewing ...

Page 148: ...on Place the secure pin and spring cotter to secure the arm to the under column Lower the hook and connect the boat see Preparation Remove the boat lashings Tighten the boatfall Remove all protection covers Check the remote control Check and remove all obstructions Disconnect the shore supply cable Check the boat for checklist see the boat s manual Embark the crew ...

Page 149: ...the boat s instructions Check the engine When ready pull up the control valve CV position Release the valve when the davit arm is completely outboard If present check the painter line and tighten it up Lift the brake lever BL to lower the boat by gravity boat s manual When the boat is waterborne the hook will release automatically see the operation and maintenance manual CAR35 Release Hook When th...

Page 150: ...r line the painter line boom optional must be in outboard position Position the rescue boat under the lifting point next to the mother vessel Fasten the CAR35 hook to the boat Check with the boat crew that the hook is fully engaged and locked Make sure the crew is in safe position Push the push button hoisting S1 on the wired remote control to start hoisting Be sure that the wire rope is rolled on...

Page 151: ...ard position and the hook just above water level If present attach the painter line the painter line boom optional must be in outboard position position the rescue boat under the lifting point next to the mother vessel Fasten the CAR35 hook to the boat Check with the boat crew that the hook is fully engaged and locked Make sure the crew is in safe position Put the hand crank HC in the crank housin...

Page 152: ...30 SCH 10 5 2 R LP 6 7 Launching instruction plate Launching procedure rescue boat normal operation ...

Page 153: ...ches Accumulator pressure is too low Low pressure switch is broken pressure switch Low pressure switch is not set pressure switch Air in the accumulator Bleed accumulator by moving frame in and out High pressure switch not set Check high pressure or replace high pressure limit switch Accumulator pressure drops to zero very fast Accumulator is broken Renew accumulator Pump stops automatically durin...

Page 154: ...ch is not in position Adjust brake lever or gently push brake lever Winch does not stop hoisting automatically Wire is not spooled properly Check spooling of wire on the drum Limit switch is not set Set the limit switch Hoist the boat Winch does not lower when brake lever is activated Damaged bearing in winch Arrange authorized engineer Brake lever is not in position Adjust brake lever Oil leakage...

Page 155: ...nd water or a degreaser Preventive maintenance ensures a good condition of the machine an optimal operational reliability a longer machine lifetime an optimal personal safety Corrective maintenance consists of replacement of worn out or defective parts and reliability and safety due to wear and tear Painting Remove the old coat of paint in areas surrounding the moving parts Protect the free with p...

Page 156: ... manufacturer s requirements and standards For details see the latest MSC Maritime Safety Committee resolutions Maintenance time schedules of the installation can be split into weekly monthly yearly two Maintenance activities 1 Clean and check for corrosion deformation 2 Grease lubricate 3 Check status 4 Check and replace if necessary 5 Measure and readjust if necessary 6 Replace 7 Change oil ...

Page 157: ...Years DA Davit assembly 1 SH Sheave wear and corrosion 1 4 SH Sheave moving condition 3 WR Wire rope 3 2 6 WR1 Wire rope remote control 3 6 SH1 Sheaves wire rope remote control 4 6 RC Handles remote control 4 GP Grease points 2 1 Clean and check for corrosion and deformation 2 Grease lubricate 3 Check status 4 Check and ...

Page 158: ...level 3 PG Hydraulic oil pressure 3 DCV Functionality discharge valve 3 SM Functionality slewing 3 CV Functionality control valve 3 HP Functionality hand pump 3 BR Breather 6 Check grease taped parts 4 Check pipe connections for leakage 4 1 Clean and check for corrosion and deformation 2 Grease lubricate 3 Check status 4 Check and replace if necessary 5 Measure and readjust if necessary 6 Replace ...

Page 159: ...wering functionality 3 BL Brake lever functionality 3 HW Hand wheel functionality 3 Manual hoisting functionality 3 LS Limit switch functionality 5 4 CB Centrifugal brake system 4 6 HB Hold brake system 4 6 BR Breather 6 Freewheel clutch 4 6 1 Clean and check for corrosion and deformation 2 Grease lubricate 3 Check status 4 Check and replace if necessary 5 Measure and readjust if necessary 6 Repla...

Page 160: ...rs EC Outside of the electrical cabinet 1 4 Electric wiring 3 LS Functionality limit switch 3 5 EM Functionality E motor E motor heating 4 ESS Functionality emergency stop switch 3 Electrical cabinet heating 4 1 Clean and check for corrosion and deformation 2 Grease lubricate 3 Check status 4 Check and ...

Page 161: ...nnection automatic release hook to wire rope 4 AR Automatic release actuation cord 4 MR Manual release actuation cord 4 Automatic release hook functionality test 3 CAR35 replacement program 6 1 Clean and check for corrosion and deformation 2 Grease lubricate 3 Check status 4 Check and ...

Page 162: ...g motor and let the oil out Put plug DP in its place again Remove breather BR Remove plug PL Fill slewing motor with oil trough hole BR until oil is coming out of hole plug PL Put plug PL and breather BR in place again Close the discharge valve DCV on the accumulator and turn main switch to ON BR PL DP Breather BR Plug PL Drain plug DP ...

Page 163: ...d release the old oil Set the plug DV back in place Fill the winch with oil approximately 40 L through the hole BR on side of the winch Fill the winch until the oil level is in the middle of sight glass SG Set the breather BR back in place Switch on the main power BR SG DP Upper side glass SG1 Hydraulic Power Unit HPU drain valve DV breather BR ...

Page 164: ...he drain valve DV at the bottom of the tank and let the oil out Close the drain valve DV Clean the tank BR is removed Check the oil level on upper sight glass SG1 Replace the breather BR Close the discharge valve DCV Switch on the electric power SG1 HPU DV BR DCV Upper side glass SG1 Hydraulic Power Unit HPU drain valve DV breather BR discharge valve DCV SG1 ...

Page 165: ...cover bolts min Total discharge time will take approximately 5 minutes 4 Check the system pressure on the pressure gauge must be 0 bar If necessary remove old hoses clean pipe ends and replace them Be aware that a small amount of oil may leak from the open pipe ends 5 Close the discharge valve place the cover bolts back in position and turn the main switch of the electrical cabinet to ON 1 The sys...

Page 166: ... as the pressure described in the hydraulic diagram If not a new nitrogen bottle must be attached and the accumulator 3 Close the top valve remove the pressure gauge and replace the cover nut 4 Close the discharge valve and turn the main switch of the electrical cabinet to ON 1 The system will now recharge the accumulator 5 Check the accumulator pressure ...

Page 167: ...wheel in order of hoisting direction in this case clockwise take care mirror view of drawing is possible 4 Rotate the screw A1 in this case clockwise until you hear the sound of a click The adjustment point of breaking the electrical contact for hoisting is now done From now on the davit will stop hoisting at this point This will prevent the boat from hoisting too high damaging both boat and davit...

Page 168: ...emp Application 15 C 20 C 0 C 40 C B P Castrol Ambient Temp Application 15 C 20 C 0 C 40 C Exxonmobile Ambient Temp Application 15 C 20 C 0 C 40 C Total Ambient Temp Application 15 C 20 C 0 C 40 C Advised oils and Lubricants See technical specification in manual for quantities ...

Page 169: ...SCH 10 5 2 R LP 47 Appendix 2 Logbook for records of inspections and maintenance Date Maintenance Inspection ...

Page 170: ... appliance successfully lower the load Yes No Did the survival craft or rescue boat achieve the minimum required speed Yes No Measured speed m s Test procedure 6 1 3 Light loaded test It should be demonstrated that the survival craft loaded with its normal equipment or an equivalent mass can be released by operation of the launching control on deck in order to demonstrate that the mass of the surv...

Page 171: ...tion and functioning T3 Load test 1 25 x SWL lowering D7 General functions of the system OK n a hoisting manual hoisting powered telescope slewing manual lowering emergency hoisting luffing up powered hoisting emergency lowering luffing down powered lowering emergency slewing pivot telescoping in Powered slewing pivot emergency luffing telescoping out Powered luffing T4 Following each test brake p...

Page 172: ...entrifugal brake shoes and brake part 10268 R Lip Seal 1x 10262 R Lip Seal 2x 3 63 21 00 22 Gasket brake 3x 3 63 21 00 55 Gasket cover 1x 00471 000 090 Circlip 2x 3 63 21 00 30 Brake Shoe 1 set Brake shoe springs set of two select 1 set 00094 400 40 40 Split pin Ø4x40 2x 3 63 21 00 20 1x 13002 Freewheel clutch 1x 10250 R Lip Seal 1x 10512 Bearing 2x 3 63 21 00 52 Gasket e motor 1x 3 63 21 00 96 Ga...

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Page 191: ...DATE 2016 04 V0 8 x Installation x Maintenance x Operation CAR35 Automatic release hook x Original Manual Translation by PALFINGER of original Manual Concept Revised x Final edition Standard manual ...

Page 192: ...herlands 31 0 342 42 21 05 31 0 342 49 27 17 PALFINGER MARINE NETHERLANDS BV service Copyright PALFINGER Marine Netherlands BV 2016 information may be used only for installation training and servicing according to its Parts of this manual may be copied or distributed to third parties on paper or in digital ...

Page 193: ...CAR 35 3 1 System introduction 4 4 4 5 5 2 Safety 6 7 7 7 4 Starting up 8 8 9 5 Operation 10 10 10 10 11 11 12 6 Maintenance 14 14 14 15 Appendix 1 Recommended spare parts 17 ...

Page 194: ...generally valid information applicable to this can and will not accept any claims from third parties caused by non compliance with these statutory Execution of work Warranty Liability Liability for the contents of this manual There might be some minor differences between the photos the descriptions Imperfections ...

Page 195: ...CAR 35 5 1 3 Agreements The following signs are used to draw the reader s attention to items of special 1 4 Revision sheet DATE CHAPTER DESCRIPTION ...

Page 196: ...sponsible of using his judgment to ensure safety General rules for prevention of accidents and appropriate personal protective alterations or changes to the program are only allowed after permission from Test all devices beforehand on every occasion ...

Page 197: ...Type plate 4 Latch 5 green for manual release red for automatic release 7 8 Nut 9 Actuating lever automatic release 10 11 12 Pin spanner set Supplier Suppliers reference Static proof load Weight approximately Auto Release Mode actuating force Minimal and maximal dimension ring 13 mm up to 27 mm 3 3 Drawing ...

Page 198: ...8 CAR 35 4 Starting up 4 1 Preparations Transport description of the damage including photographs and writing must be sent immediately to Storage ...

Page 199: ...CAR 35 9 4 2 Installation 3 4 2 1 3 4 2 1 Assemble top shaft Place spliced eye or corresponding wire rope fall over the distance bush 4 ...

Page 200: ... link to the hook Push both levers up before to bring the hook in locked position Press the suspension link of the boat into the hook as shown below The latch will open the suspension link will slide in to place and the hook will be locked automatically If the suspension link is not locked correctly pull the red hand grip ...

Page 201: ... 4 Automatic release red hand grip The automatic release function is activated just above water level see the boat s manual 5 5 Manual release green hand grip Always check for and be aware of possible obstructions ...

Page 202: ...12 CAR 35 5 6 CAR 35 instruction plate ...

Page 203: ...CAR 35 13 ...

Page 204: ...14 CAR 35 6 1 Preventive and corrective maintenance 6 2 Maintenance regulations Reparation and replacement of parts should be carried out in accordance with ...

Page 205: ...omatic Release Hook CAR35 Maintenance frequency Week Month Year 2 Years 5 Years 1 to wire rope 4 AR Automatic release actuation cord 4 MR Manual release actuation cord 4 functionality test 3 Yearly inspection by authorized engineer 3 1 Clean and check for corrosion and deformation 2 Grease lubricate 3 Check status 4 Check and CP MR AR ...

Page 206: ...16 CAR 35 Appendix 1 Recommended spare parts Pin spanner set 1 1 Nut 1 Shaft 1 1 1 1 ...

Page 207: ...CAR 35 17 Appendix 2 The CAR 35 Replacement program cates available Yours sincerely ...

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Page 209: ... Asst STATUS APPROVAL BY BHPBIO RESPONSIBLE MANAGER ENGINEER SIGNED DATE REV ACCEPTED Alpha or Numeric ACCEPTED EXCEPT AS NOTED Alpha REVISE AND RESUBMIT Alpha or Numeric APPROVAL BY BHPBIO RESPONSIBLE MANAGER Numeric DATE Rev Date Description By Checked BHPBIO 0 24 11 16 For Construction Iron Ore Projects Review Outcome Apply final outcome review stamp AUTHORISATION TO PROCEED DOES NOT RELIEVE TH...

Page 210: ...FINAL DRAWING SHIPYARD ASL SHIPYARD FLAG AUSTRALIA HULL NO H1104 H1109 EQUIPMENT RESCUE BOAT Davit DATE 2016 0 9 ...

Page 211: ...RESCUE BOAT DAVITS ...

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Page 213: ...PALFINGER BOATS RSQ 450 G Overview ...

Page 214: ...PALFINGER BOATS INTRODUCTION REQUIREMENTS PROPERTIES Description ...

Page 215: ...PALFINGER BOATS HULL CONSTRUCTION DECK OUTBOARD MOTOR STOWAGE FACILITIES RETRO REFLECTIVE MATERIALS TOWING FACILITIES EQUIPMENT ...

Page 216: ...PALFINGER BOATS ...

Page 217: ...RSQ 450 G GENERAL ARRANGEMENT 1 18 3FA 100022 A2 ...

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Page 224: ...PALFINGER MARINE General Davit Wire Rope Electric Motor Winch Power Pack Unit Accumulator Electric Cabinet ...

Page 225: ...PALFINGER MARINE END USER ADVANTAGES RESCUE BOAT HYDRAULIC SLEWING DAVIT Doc Nr Date Revision Version Issued by PALFINGER NED DECK reserves the right to change the specification without prior notice ...

Page 226: ...PALFINGER MARINE TECHNICAL DESCRIPTION 1 GENERAL INTRODUCTION 2 DAVIT COLUMN 3 DAVIT ARM LOW PROFILE TYPE 4 WINCH ...

Page 227: ...IC POWER PACK UNIT HPU 6 ACCESSORIES ELECTRIC CONTROLS WIRE ROPE REMOTE CONTROL PARTS CONSERVATION 7 ADDITIONAL ACCESSORIES INCLUDED IN SCOPE OF SUPPLY 8 SPARE PARTS 9 INSTRUCTION MANUAL 10 STEEL CONSTRUCTION DESIGN REGULATIONS ...

Page 228: ...PALFINGER MARINE 11 APPROVALS AND CERTIFICATES ...

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Page 247: ...ulations to This certificate is issued to attest that BUREAU VERITAS notified body number 0062 did undertake at the above company s request an assessment of the quality system for production quality assurance related to the equipment of the type described in EC type examination Module B certificate s listed in the subsequent page s BUREAU VERITAS notified body number 0062 has considered that the q...

Page 248: ...ANNEX 1 SCOPE Products ...

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Page 252: ...USCG marking as per US EC MRA 2 LIMITATIONS 0062 xx Where xx are the last two digits of the year in which the mark is affixed 3 REMARKS END OF CERTIFICATE ...

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