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Palfinger MBB C 1000 S, Operating Instructions Manual

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PALFINGER Tail Lifts GmbH

Fockestraße 53

D-27777 Ganderkesee/Hoykenkamp

Tel.: +49-4221 8530

Fax: +49-4221 87536

[email protected]

www.palfinger.com

PALFINGER Hayons S.A.S

Rue de l‘Eglise

F-61310 Silly en Gouffern

Tel.: +33-2 33 12 44 00

Fax: +33-2 33 12 44 01

[email protected]

www.palfinger.com

PALFINGER Tail Lifts s.r.o.

Gogolova 18

SK-85101 Bratislava

Tel.: +421-252 636 611

Fax: +421-252 636 612

[email protected]

www.palfinger.com

PALFINGER Tail Lifts Ltd.

Gate House

Fretherne Road

Welwyn Garden City

UK-Herts AL8 6NS

Tel.: +44-01707 325571
Fax: +44-01707 327752

[email protected]

www.palfinger.com

Rueckseite.fm  Seite 205  Montag, 2. Dezember 2019  2:00 14

Summary of Contents for MBB C 1000 S

Page 1: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS Betriebsanleitung_Hubladebuehnen_EN book Seite 1 Donnerstag 15 August 2019 4 04 16...

Page 2: ...NGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 01 08 2019 Article no 2012721 A 23591 Betriebsanleitung_Hubladebuehnen_EN book Seite 2 Do...

Page 3: ...Betriebsanleitung_Hubladebuehnen_EN book Seite 3 Donnerstag 15 August 2019 4 04 16...

Page 4: ...ctable Tail Lifts 20 Retraction Equipment 21 Foldable Tail Lifts 22 Column Lifts 23 Presetting the Tail Lift 24 Setting the Ground Adjustment Timing 24 Presetting the Platform Tilt 24 Adjusting the Pr...

Page 5: ...Special Operating Elements 118 Special Operating Elements 120 Special Operating Elements 122 Programming a Key Code 125 Service and Maintenance 131 Maintenance Before Starting 134 Maintenance Dependin...

Page 6: ...to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions Assembly drawing Spare parts catalog onlin...

Page 7: ...Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Only use the tail lift with the body installed When us...

Page 8: ...the hazard must be abso lutely complied with The signal word designates the severity of the hazard SIGNAL WORD Description of type and source of hazard Description of consequences if instructions are...

Page 9: ...safety and warning devices are in place and function properly Warning flags Warning lights Supporting straps Roll stops During Operation Make sure that the tail lift is unlocked before taking it into...

Page 10: ...t If hydraulic oil emerges do not put your hands into the oil stream When executing any maintenance work under the platform secure the moving part against moving down At Disposal Dispose of oils and f...

Page 11: ...A unique service network with more than 2 500 service station in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail lift features innovative and reliable tec...

Page 12: ...vice Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instructions Brief operating instructions Large inspe...

Page 13: ...ting Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C 1000 SPL SPR MBB C 750 LD...

Page 14: ...0 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 2500 L TRAIL LGD MBB R 1000 S TRUCK CCD R 2000 L TRUCK CCD MBB R 1500 S TRAIL CCD R 2500...

Page 15: ...15 One Cylinder Model Column Lifts Standard Column Lift M MBB F 600 L MBB C 600 L V MBB V 4000 S Betriebsanleitung_Hubladebuehnen_EN book Seite 15 Donnerstag 15 August 2019 4 04 16...

Page 16: ...r b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cyli...

Page 17: ...e of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2 4 5 9 17 18 22 14 12 Betriebsanleitung_Hub...

Page 18: ...13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder covered by platform...

Page 19: ...5 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21...

Page 20: ...ley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion fra...

Page 21: ...Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23 Betriebsanleitung_Hubladebuehnen_EN book Seite 21 Donnerst...

Page 22: ...10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 1...

Page 23: ...ses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 Warning light 12 Payload center of gravity 13...

Page 24: ...clockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the spring washer is mounted between lift arms...

Page 25: ...lizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one turn After the adjustment verify the con...

Page 26: ...left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system B W When the battery capacity falls below the limit value a buzzer is sounded...

Page 27: ...clockwise The operational readiness of the tail lift is shown by an op tical signal in the driver s cab CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be i...

Page 28: ...ational readiness of the tail lift is shown by an op tical signal in the driver s cab To switch on the tail lift using the battery main switch Turn the battery main switch clockwise until the cam is e...

Page 29: ...carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for the stabilizer feet Never lift up the vehi...

Page 30: ...g on the modle the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railing an A shaped safety railing In order to p...

Page 31: ...ks into place Laying Down P Shaped Safety Railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto t...

Page 32: ...90 upwards 2 and lower it until it firmly locks into place Laying Down A Shaped Safety Railings Pull up the respective safety railing 1 Then rotate the respective safety railing inwards 2 until the ma...

Page 33: ...move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element are only actuated to move the platform Adjus...

Page 34: ...ng position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The platform folds out from the transport posi...

Page 35: ...ld out or extend the tail lift depending on the model by means of the lateral operating element or hand cable control as described in chapter Operating Elements from p 42 Depending on the model turn t...

Page 36: ...h or unbalanced When loading the platform do not exceed the maximum load weight specified in the chapter Technical Data from p 168 Take the weight of the operator standing on the platform into account...

Page 37: ...pring of the vehicle As a result the load may start to move in an uncontrolled manner This can result in personal injuries or the platform could be severely damaged Make sure that the load of the vehi...

Page 38: ...e maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself during loading the float mode causes the...

Page 39: ...the key control and turn it counterclockwise Remove the key The visual signal indicating the operational readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail li...

Page 40: ...of the tail lift extinguishes The tail lift is switched off Driver s Cab Control System Note If the vehicle is provided with a driver s cab control system with camera system read and observe the suppl...

Page 41: ...41 Betriebsanleitung_Hubladebuehnen_EN book Seite 41 Donnerstag 15 August 2019 4 04 16...

Page 42: ...ee p 108 or 6 using the radio remote control unit optional see p 116 or 7 using the special operating elements optional see p 118 Note These instructions describe the standard range of prod ucts Speci...

Page 43: ...information about the operation of the lateral operating element on p 44 to p 54 p 54 p 92 to p 98 p 58 p 60 to p 68 p 74 to p 82 p 86 to p 90 p 92 to p 94 p 92 to p 98 AE A B C F G K L M Betriebsanle...

Page 44: ...differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A E 29 26 optional 32 28 27 39 DANGER Risk of...

Page 45: ...lts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor hei...

Page 46: ...l product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 29 26 optional 32 28 27 3...

Page 47: ...usts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform has reached the hor...

Page 48: ...d ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 29 26 option...

Page 49: ...ilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor he...

Page 50: ...e of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 29 2...

Page 51: ...d adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Th...

Page 52: ...escriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury...

Page 53: ...tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts t...

Page 54: ...duct lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 26 optional 32 28 30 27 39 DAN...

Page 55: ...d it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform ti...

Page 56: ...enhanced functions For a detailed de scription of your product type please contact our customer service A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation...

Page 57: ...platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward and hold them in this position until the...

Page 58: ...or may have enhanced functions For a detailed de scription of your product type please contact our customer service C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter Ge...

Page 59: ...tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading floor height The platform tilts to the hori...

Page 60: ...roduct lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 29 26 optional 32 28 30 27 3...

Page 61: ...taneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts...

Page 62: ...etracted Observe that the platform can be retracted without obstruction Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vibr...

Page 63: ...63 Betriebsanleitung_Hubladebuehnen_EN book Seite 63 Donnerstag 15 August 2019 4 04 16...

Page 64: ...roduct lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 29 26 optional 32 28 30 27 3...

Page 65: ...he ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle lo...

Page 66: ...iffer from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 26 optional 32 28 30 27 39 DANGER Risk of acci...

Page 67: ...touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor heig...

Page 68: ...iffer from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 26 optional 32 28 30 27 39 easy move DANGER Ri...

Page 69: ...s and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to th...

Page 70: ...oduct lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 29 26 optional 32 30 27 39 DA...

Page 71: ...m has made contact with the ground and is adjusted flush to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform...

Page 72: ...ffer from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 26 optional 32 30 27 39 DANGER Risk of accident...

Page 73: ...s made contact with the ground and is adjusted flush to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loadin...

Page 74: ...tandard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer se...

Page 75: ...zontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platfo...

Page 76: ...m Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Pull the handle with both hands to...

Page 77: ...77 Betriebsanleitung_Hubladebuehnen_EN book Seite 77 Donnerstag 15 August 2019 4 04 16...

Page 78: ...standard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer s...

Page 79: ...nd then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Turn the rotary switches 27 and 29 simultaneo...

Page 80: ...ld them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this pos...

Page 81: ...81 Betriebsanleitung_Hubladebuehnen_EN book Seite 81 Donnerstag 15 August 2019 4 04 16...

Page 82: ...andard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer ser...

Page 83: ...tform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Platform Turn the rotary switches 27 and 29 s...

Page 84: ...switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward and hold it in this posi tion until the p...

Page 85: ...85 Betriebsanleitung_Hubladebuehnen_EN book Seite 85 Donnerstag 15 August 2019 4 04 16...

Page 86: ...y differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service K 29 26 optional 32 28 27 39 DANGER Risk of a...

Page 87: ...ry switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the g...

Page 88: ...urn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the transport position Close the platform interlock if present Betriebsanleitung_...

Page 89: ...89 Betriebsanleitung_Hubladebuehnen_EN book Seite 89 Donnerstag 15 August 2019 4 04 16...

Page 90: ...descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service K 26 optional 32 28 27 39 DANGER Risk of accidents and injury I...

Page 91: ...e rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the P...

Page 92: ...he descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service B L M 29 26 optional 32 27 39 DANGER Risk of accidents and i...

Page 93: ...simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the P...

Page 94: ...here or may have enhanced functions For a detailed de scription of your product type please contact our customer service B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instruct...

Page 95: ...d hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the p...

Page 96: ...s and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read ch...

Page 97: ...is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing th...

Page 98: ...e instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Oper...

Page 99: ...switch 54 downward and hold it in this position until the platform reaches the ground tilt while lowering Lifting the Platform Press the toggle switch 54 upward and hold it in this posi tion until th...

Page 100: ...ushbutton assignment V 42 43 44 45 46 47 Hand cable control 1 42 Pushbutton lift platform 43 42 Pushbutton close platform 44 Pushbutton lower platform 43 44 Pushbutton open platform Hand cable control...

Page 101: ...46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge 42 44 43 45 46 47 DANGER Risk of accidents and injury If the instructions in chapter General Inf...

Page 102: ...m with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle bod...

Page 103: ...platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand cable control 2 As this hand cable contro...

Page 104: ...e Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1 or the pushbutton 45 on hand cable control 2...

Page 105: ...Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety railing Closing the Platform Press the push...

Page 106: ...few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with basic board 40 Foot control at platform ri...

Page 107: ...step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are not actuated within three seconds the foot c...

Page 108: ...Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating th...

Page 109: ...m with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle bod...

Page 110: ...hed the loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons Note As of May 2019 the hand cable contro...

Page 111: ...occur Make sure to stand in the correct position see the picture below when operating the platform with the hand cable control Do not stand in another position When operating the platform with the ha...

Page 112: ...keep it pressed until the platform has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizontal Position To adjust a steepe...

Page 113: ...Pushbutton lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material dam...

Page 114: ...m with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle bod...

Page 115: ...p it pressed until the platform has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the Scissors Press the pushbutton 44 and keep it pressed unti...

Page 116: ...rol Unit On Off In order to connect slide the switch 40 upwards The transmitter remains connected until the switch 40 will have been slid downwards A C F G K L POWER BATTERY A B MBB REMOTE CONTROL 41...

Page 117: ...latform is lowered a small amount and then unfolds to the horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an...

Page 118: ...d hold them in this position until the platform has reached the horizontal operating position A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 29 Pushbutton additional pushbutton 3...

Page 119: ...orm Press the pushbuttons 27 and optionally 29 simultane ously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or pr...

Page 120: ...round After the platform has touched the ground it tilts and adjusts to the ground F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushbutton close open 29 Pushbutton additional push...

Page 121: ...s the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the platform has completely lowered The platform is lowered so that it can be extended without obstruction P...

Page 122: ...product type please contact our customer service Opening the Platform Loosen the platform interlock if present Press the pushbuttons 28 32 and 29 simultaneously and hold them in this position until th...

Page 123: ...e Platform Press the pushbuttons 27 and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset...

Page 124: ...r Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob ser...

Page 125: ...on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the lateral operating...

Page 126: ...counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our customer service Pro ceed as follows to t...

Page 127: ...s Description Status System switched on and all right control box switched off Status System switched on and all right control box switched on Error indication 7 segments flashing 0 5 Hz System LED fl...

Page 128: ...lt sensor B15 Faulty sensor signal Error Warnfix short circuit recognized Switch control box off on or close tail lift Error Box body light control box LED short circuit recognized Error General short...

Page 129: ...r Not used or reserved Error While opening the platform the valve coil resistance open S3_S4 or motor relay resistance error was detected Error While closing the platform the motor relay resistance or...

Page 130: ...ush button actuation Remove service plug Error Selflock function is active Tail lift is locked via radio receiver e g ICP Selflock automatic locking of the con trol panel when the vehicle is left Rese...

Page 131: ...t X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw...

Page 132: ...safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bearings X Checking the bellows X Applying wa...

Page 133: ...ding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nut...

Page 134: ...accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the platform optional two feet control for lift...

Page 135: ...carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting Cleaning the tail lift with a pressure w...

Page 136: ...tic plain bearings from both sides Apply 1 or 2 spray portions to each side of a plastic plain bearing Allow the lubricating oil to take effect for 1 to 2 minutes Open lower lift and close the platfor...

Page 137: ...eads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the roll off p...

Page 138: ...e a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the rool stop and the...

Page 139: ...to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the rool stop and the joint in the p...

Page 140: ...icat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media fro...

Page 141: ...141 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2 Betriebsanleitung_Hubladebuehnen_EN book Seite 141 Donnerstag 15 August 2019 4 04 16...

Page 142: ...t the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip stick check whether the indication is within...

Page 143: ...lements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw fittings and Pipes of the Hydraulic System Check all screw fittings and pipes of the hydr...

Page 144: ...en lift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUT...

Page 145: ...47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 Betriebsanleitung_Hubladebuehnen_EN book Seite 145 D...

Page 146: ...47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 48 49 51 50 47 48 49 51 50 47 Betriebsanleitung_Hubladebuehnen_EN book Seite 146...

Page 147: ...off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breather filter 50 Install the cleaned hydraulic...

Page 148: ...oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of the column lift Persons could be injured a...

Page 149: ...f to clean it outside the vehicle Re insert and re connect the hydraulic oil reservoir 48 Proceed as described above but in reverse order Fill oil according to the marking at the oil reservoir or dip...

Page 150: ...e check must be confirmed in the test data booklet in writing Extraordinary check after major repairs or structural changes The check must be confirmed in the test data book let in writing Structural...

Page 151: ...ss the pushbuttons Open Lower and if there is the Additional Key for at least 10 seconds In the 7 Segment Display an E appears Now each tail lift movement has to be ordered manually All the automatic...

Page 152: ...hing on Fault Possible cause Remedy Optical indication in driver s cab flashes rapidly Tilt sensor b15 defective Replace tilt sensor b15 Switching on LED on PC board flashes with the same rate as the...

Page 153: ...3 or S 4 defective cable Check with test lamp Control valve S 5 or pressure splitter stuck Clean or replace Warning lamps on platform are not flashing when plat form is open Tilt sensor b15 at the pla...

Page 154: ...otor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Valve S 10 does not open Clean or replace Piston seal in folding cylin der defec...

Page 155: ...wn when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating element ac cording to circuit diagram use grou...

Page 156: ...plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid valves S 3 and S 4 at tilt cylinder contam...

Page 157: ...ting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15 defective Replace Directional valve S 5 st...

Page 158: ...diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjust and lock...

Page 159: ...id valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston seal in folding cylinder defective Replace Sw...

Page 160: ...place PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault Possible cause Remedy Platform does not op...

Page 161: ...teral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground con nection JK at PC boar...

Page 162: ...tion Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliver output signal Use test lamp to check ac...

Page 163: ...ctor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to details in assembly drawing Bearings worn...

Page 164: ...3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open Pushbutton defective Use test lamp to chec...

Page 165: ...S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load according to load diagram Hydraulic pump defectiv...

Page 166: ...replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Solenoid valve S 7 does not open Clean or replac...

Page 167: ...inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele ment according to circuit diagram using tes...

Page 168: ...re Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 1750 12 V 1 x 180 Ah 24 12 V 24 V 2 x 12 V 2 x 1...

Page 169: ...ace with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load distance a is exceeded the tail lift could fall...

Page 170: ...0 MBB C 1000 S 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1000 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 2050 1200 7...

Page 171: ...500 VAN C 500 VAN FL EX 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 a mm Q kg MBB C 600 VAN 600 600 700 430 820 360 1120 260 1600 160 E a mm Q kg MBB C 1000 E 600 10...

Page 172: ...570 2100 950 MBB R 1500 L R 1500 L FLAT R 1500 LX FLAT 600 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 L TRUCK LGD CC...

Page 173: ...1250 700 650 650 1000 820 550 900 750 1120 400 1350 500 1800 250 2400 250 MBB F 1000 LD 650 1000 MBB F 1500 L 600 1500 850 800 720 1250 1150 600 900 1000 1700 400 1200 750 2400 250 2400 370 M a mm Q...

Page 174: ...with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Se...

Page 175: ...Standard Tail Lift With Soft Levelling A K KIPPZYL LIFT CYLINDER LIFT CYLINDER TILT LOCK TILT CYLINDER TILT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 175 Donnerstag 15 August 2019 4 04...

Page 176: ...dard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 176 Donnerstag 15 August 2019...

Page 177: ...1 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebue...

Page 178: ...aulic Stabilizer Feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars Betriebsanleitung_Hubladebuehnen_EN book Seite 178 Donnerstag...

Page 179: ...dard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 179 Donnerstag 15 August 2019...

Page 180: ...13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar Betriebsanleitung_Hubladebuehnen_EN book Seite 18...

Page 181: ...S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN b...

Page 182: ...ble Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL Betriebsanleitung_Hubladebuehnen_EN book Seite 182 Donnerstag 15 August...

Page 183: ...183 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL Betriebsanleitung_Hubladebuehnen_EN book Seite 183 Donnerstag 15 August 2019 4 04 16...

Page 184: ...S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanl...

Page 185: ...185 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 185 Donnerstag 15 August 2019 4 04 16...

Page 186: ...186 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 186 Donnerstag 15 August 2019 4 04 16...

Page 187: ...ifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 187 Donnerstag 15 August 2...

Page 188: ...r environ ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please co...

Page 189: ...re listed in the spare parts catalog of your contractor repair shop The list of repair shops shows you the nearest repair shop and provides further contact infor mation Betriebsanleitung_Hubladebuehne...

Page 190: ...SUHUHTXLVLWHV 7DLO OLIWV GDWD PDQXIDFWXUHU 7KH WDLO OLIWV IXOILOO WKH UHTXLUHPHQWV RI 1 1 RGH 7DLO OLIWV W SHV DQG HTXLSPHQW GDWD 7DLO LIW ORDG FDSDFLW NJ WR NJ DOO SLWFKHV 3ODWIRUP KHLJKWV XS WR PP N...

Page 191: ...G FDSDFLW NJ WR NJ DOO SLWFKHV 3ODWIRUP KHLJKWV XS WR PP NJ GD1 3ODWIRUP KHLJKWV XS WR PP NJ GD1 3ODWIRUP KHLJKWV XS WR PP NJ GD1 3ODWIRUP KHLJKWV XS WR PP NJ GD1 3ODWIRUP KHLJKWV XS WR PP NJ GD1 7DLO...

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Page 193: ...n the platform 34 folding out the platform 34 folding part of platform 16 foot control 16 106 G greasing 136 ground adjustment of platform 24 35 46 guide cylinder 16 guide pulley 16 guide rails 16 H h...

Page 194: ...two hand cable control 100 wireless remote control unit standard 116 operating media 188 operator position 136 overview column lifts 23 foldable tail lifts 14 22 retractable tail lifts 14 20 retracti...

Page 195: ...27 39 T tail lift 34 close 34 36 42 extend 34 35 42 fold in 34 36 42 fold out 34 35 42 ground adjustment 34 lift 34 36 load 36 lower 34 35 42 moving 33 open 34 35 42 platform tilt 34 position horizon...

Page 196: ...00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger c...

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