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ES-5000

Service Manual

<Rev. 09-01-30>

Pressure Sealer ES-5000

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Summary of Contents for ES-5000

Page 1: ...1 ES 5000 Service Manual Rev 09 01 30 Pressure Sealer ES 5000...

Page 2: ...ouble Shooting 1 Paper Jam 2 Double Feed 3 Mis Feed 4 Skewed Fold 7 Replacement Assemblies 1 Fold Unit Side covers 2 Removal of complete Folding Unit 3 Main Side Cover 4 Top Cover 5 Main Drive Belt 6...

Page 3: ...d sealed single mail pieces with cut sheet Pressure Seal forms Pressure activated adhesive applied forms provide and instantly secure seal on all sides of the form whether use a C V Z or Double fold N...

Page 4: ...nd set aside Grasp the two Shipping Straps and remove the unit from the box Remove all packing materials from around the unit and place the folder on a sturdy surface Open Infeeder Chute and Pull out...

Page 5: ...Z C V double fold Paper Weights 16 lb to 28 lb Counter reset counter Jam Removal folder unit slides out and opens Size 17 3 x 16 5 x 19 inches L x W x H Weight 80 lbs Power 120V 60Hz 2 General Views 2...

Page 6: ...old Unit Please follow the pictures below in order AC Socket 5 Amp 250V Mini Fuse in a 1 4 Turn Fuse Holder Manufacturer s Label with Serial No Folding Unit Pulls out by grasping the hand hold and pul...

Page 7: ...lease follow the pictures below in order Folding Drum handle in the Unlock down position Folding Drum in the partially open position Folding Drum in the open position Access the Folding Drum for clear...

Page 8: ...n the Paper tray Form Load in Paper tray Forms will deliver Z Fold Address leading Face Up Address side will be face up and document sequence will be reversed from the sequence in the Paper tray Z Fol...

Page 9: ...e lock back the green release lever Red knob is the first fold setting Blue know is the second fold setting Ex 1 Z fold with 8 1 2 x 11 Red knob 186 First fold 186mm blue knob 93 Second fold 93mm Ex 2...

Page 10: ...ll show the total page count resettable as well as Firmware Rev Level at Start up Fold unit open and Jam condition please see the pictures as below for the details 6 Manual Feed 6 1 Fold the form manu...

Page 11: ...ble Air Duster which will apply a short burst of compressed air and clear any paper dust that may be present 3 Cleaning Pick up and Fold rollers Clean the pickup roller aluminum and rubber roller in t...

Page 12: ...uild up on the Press rollers Check the rollers for build up and clean on a regular basis with roller cleaning fluid Depending on the type of laser printer toner and fuser the degree of build up will v...

Page 13: ...rection of the red arrow in the picture on the right Pull the paper to the direction of the red arrow as shown in the picture on the right 1 2 Folding Unit Jam Open the Fold Drum Unit by pushing down...

Page 14: ...the picture on the right Turn it downward Remove the jam as shown in the picture on the right Tips Correct any mis folds and run the form through the manual feed please refer to Chapter 4 6 for the de...

Page 15: ...to 3 2 3 2 Move the In feed tray tension adjusters downwards until miss feeding is resolved as shown in the picture on the right in case of no improvement then go to 3 3 3 3 Replace in feed roller and...

Page 16: ...rs with an alcoholic solution 4 8 Examine and replace any folding roller with imperfections such as flat spots or swelling 4 9 Replace or exchange from side to side the folding roller compression spri...

Page 17: ...ight 1 3 Remove the circled 1 screw from the inside as shown in the picture on the right 1 4 Remove Cover 2 Removal of complete Folding Unit 2 1 Fully extend the Folding Unit on its rails 2 2 Unscrew...

Page 18: ...rails 3 2 Remove the 2 screws as indicated in the picture on the right 3 3 Remove the 1 screw in the back of the unit as shown in the picture on the right 3 4 Lift up on the cover to unlock the Hidden...

Page 19: ...upwards pressure to motor drive shaft to tension belt 5 3 Retighten Allen bolts while applying this tension Note If you can rotate the upper and lower sealing rollers independently then the belt is l...

Page 20: ...t s orientation in the machine Metal edge towards the In feed Tray 7 Folding Drum Old Type 7 1 Fully Extend the Folding Unit on its rails 7 2 Unlock the Folding Drum Assembly 7 3 Rotate the Folding Dr...

Page 21: ...picture on the right The Drum should release from its housing Use both hands to support the Drum 8 5 To refit the drum offer the left side up to its bracket first 9 Checking of Folding Drum Position 9...

Page 22: ...roller out through the large hole as shown in the picture below Follow the same method in placing the new roller 11 Solid State Relay 11 1 Remove operator side of main cover 11 2 Remove the circled f...

Page 23: ...CB replacement 12 1 Remove Operator side of main cover 12 2 Remove the circled six screws that hold PCB in place as shown in the picture on the right 12 3 Remove PCB 12 4 Reinstall in reverse order Pr...

Page 24: ...GUIDE LEFT 1 30 WEL B271 00 PLATE SPRING 2 40 ADN C081 00 HUB SPRING 2 60 ADN D047 01 TRAY BASE 1 70 ADN D024 00 ASSY MAIN ROLL 1 80 ADN C041 00 GEAR 52T 1 90 ADN C003 00 BUSHING PHI 8 2 100 ADN C017...

Page 25: ...N C004 00 DRUM HOLDER 9 185 ADN C036 00 GUIDE INSIDE 1 190 ADN C034 00 COVER CAS UPPER 1 191 ADN D007 01 V GUIDE 1 200 ADN D017 00 COVER CASSETTE 1 201 WEL C200 00 SPACER 1 202 WEL F170 00 DECAL CASSE...

Page 26: ...SY IDLE ROLLER CST 1 ADN C078 00 CLIP RING 3 310 ADN B001 03 ASSY KNURL ROLLER 1 320 ADN C115 00 GEAR 20T M1 25 1 330 ADN C001 00 BUSHING PHI 6 4 340 PM5 4460 MAIN ROLLER PM 5 1 341 ADN C043 00 GEAR 1...

Page 27: ...LA1626 4 600 FRA 0004 BKT Frame 2 610 PM5 1121 FIX PLATE LOWER GUIDE 1 620 PM5 9333 ASSY ROLLER IDLE 1 630 PM5 1207 GUIDE LOWER EXIT 1 640 PM5 1208 EXIT ROLLER ASSY 1 650 UCA 0020 Photo senser R50 1 6...

Page 28: ...0038 BRAKET WIRE 1 880 PM5 1210 LOGO PM5 1 5 Press Unit NO Part Number Part Name Unit Remark 900 PM5 5410 GEAR BOX 6 1 1 910 PM5 5401 AC MOTOR 90W CE 1 PM5 5402 AC MOTOR 90W UL 1 920 PM5 6210 TIMING...

Page 29: ...20MB 1 1050 BEN010DJ Bearing F688 3 1060 PM5 4455 PULLEY V Belt Large 1 1070 PM5 1215 TIMING BELT B60S3M252 1 1080 PM5 4450 PULLEY S3M56T 1 1090 PM5 6223 KEY 6 X 6 X 12 1 1091 PM5 6222 KEY 6 X 6 X 25...

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