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Color 

Ga. 

No. 

Connect to 

Wire Starting Point 

Section of Starting 

Point 

 

INSTRUMENT PANEL SECTION   

Blk 

18 

935 

Voltmeter Source & Gauges B+ 

Fuse Panel* 

Fuse Panel 

Red 

18 

936 

High Beam Indicator 

Dimmer Switch* 

Dimmer Switch Section 

Lt.Grn 

18 

937 

Left Turn Indicator 

Left Front Turn Signal 

Turn Signal Section 

Tan 

18 

938 

Right Turn Indicator 

Right Front Turn Sig. 

Turn Signal Section 

Orn 

18 

930 

Instrument Panel Lighting 

Panel Light Switch 

Panel Light section 

Blu 

18 

939 

Fuel Gauge 

Fuel Sending Unit 

Tail Section 

Pur 

18 

921 

Temperature Gauge 

Temp. Sending Unit 

Engine Section A 

Gry 

18 

922 

Oil Pressure Gauge 

Oil Pres. Sending Unit 

Engine Section A 

Gry/Blk

1

 

18 

923 

Tachometer 

Tachometer Source 

Engine Section A 

Blk 

18 

991 

Accessory Relay Ground 

Fuse Panel* 

Fuse Panel 

Ylw 

14 

992 

Accessory Relay Output 

Fuse Panel* 

Fuse Panel 

Ylw/Blk

1

 

14 

993 

Accessory Relay Activation 

Fuse Panel* 

Fuse Panel 

 
 

RADIO SECTION 

 

Red 

18 

940 

Radio B+ Unswitched (Constant) 

Fuse Panel* 

Fuse Panel 

Orn 

18 

941 

Radio B+ Switched 

Fuse Panel* 

Fuse Panel 

 
 

TAIL SECTION 

 

Pnk 

18 

945 

Dome Lights B+ 

Fuse Panel* 

Fuse Panel 

Brn 

14 

948 

Right Rear Turn Signal 

Turn Signal Switch 

Turn Signal Section 

Grn 

14 

949 

Left Rear Turn Signal 

Turn Signal Switch 

Turn Signal Section 

Blu 

18 

939 

Fuel Sending Unit 

Fuel Gauge 

Instrument Panel Section 

Blk 

14 

929 

Tail Lights 

Headlight Switch 

Headlight Section B 

Orn 

18 

950 

Third Brake Light 

Turn Signal Switch* 

Turn Signal Section 

Blk 

16 

927 

Marker Lights 

Headlight Switch 

Headlight Section B 

Blk 

16 

962 

License plate light 

Headlight Switch 

Headlight Section B 

Pur 

16 

956 

Reverse Lights 

Backup Switch 

Ignition Section 

 
 

TURN SIGNAL SECTION 

 

Red 

14 

952 

Turn Signal Switch Flasher B+ 

Turn Flasher Relay* 

Fuse Panel 

Blk 

18 

953 

Horn Switch 

Horn Relay* 

Fuse Panel 

Brn 

14 

948 

Turn Signal Switch 

Right Rear Turn Signal 

Tail Section 

Grn 

14 

949 

Turn Signal Switch 

Left Rear Turn Signal 

Tail Section 

Tan 

18 

925 

Turn Signal Switch 

Right Front Turn Signal  Headlight Section A 

Wht 

16 

918 

Turn Signal Switch 

Brake Switch 

Engine Section A 

Lt.Grn 

18 

926 

Turn Signal Switch 

Left Front Turn Signal 

Headlight Section A 

 
 

PANEL LIGHT SECTION 

 

Tan 

16 

930 

Panel Light Switch 

Instrument Lights 

Instrument Cluster 

Yel 

18 

961 

Panel Light Switch 

Dome Light 

Tail Section 

Blk 

16 

929 

Panel Light Switch 

Tail lights 

Tail section 

 
 

HAZARD SWITCH SECTION 

 

Lt. Grn 

16 

926 

Hazard Switch 

Left Front Turn Signal 

Turn Signal Section 

Tan 

16 

925 

Hazard Switch 

Right Front Turn Sig. 

Turn Signal Section 

Blk 

16 

951 

Hazard Switch (B+) 

Emer. Flasher Relay* 

Fuse Panel 

Wht 

16 

918 

Hazard Switch 

Brake Switch 

Engine Section A 

Table 9-1 Wire Connection Index, 2 of 2 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

21 

Summary of Contents for 90542

Page 1: ...Wire Harness Installation Instructions For Installing 10127 Customizable Mopar Chassis Harness 21 Circuit Manual 90542...

Page 2: ...s please call or email us our contact information can be found at the top of this page or online at www painlessperformance com We sincerely appreciate your business Painless Performance Products LLC...

Page 3: ...tor Conversion 13 8 3 Connecting to Ammeter and the Maxi Fuse 14 8 4 Interior Lighting 14 8 5 Headlight Section A 15 8 6 Headlight Section B 16 8 7 Instrument Panel Wiring 16 8 8 Brake Light Switch 16...

Page 4: ...he different circuits during installation and later on if additions to the overall system are necessary For fuse specifications and wire color designations see Section 9 0 All wire is 600 volt 125 c T...

Page 5: ...g to the number Always pay special and careful attention to any Notes especially those in the Tables and any text marked Caution 3 0 CONTENTS OF THE PAINLESS WIRE HARNESS KIT Refer to Figure 3 1 to ta...

Page 6: ...Section 7 0 To help you begin thinking through the installation of your wire harness read the following sections 5 1 Familiarize yourself with the harness by locating each of the harness sections in...

Page 7: ...the Firewall grommet in the plate or the new hole you drilled Route engine and headlight group wires through the grommet and position the harness groups in the areas decided upon in Sections 5 3 and 5...

Page 8: ...Remember to allow enough slack in the harness and wires at places where movement could possibly occur such as automobile body to frame frame to engine etc Double check your calculations 6 4 4 Strip i...

Page 9: ...RUBBER BOOT WILL CONNECT TO THE ALTERNATOR OUTPUT LUG ROUTE THE OTHER END TO THE STARTER CUT THE WIRE AND CRIMP ON A RING TERMINAL INSTALL ON SAME TERMINAL OF MAXI FUSE AS 916 RED SEE FIGURE 7 1B 7 1...

Page 10: ...mount it away from other wiring or hoses The ballast resistor gets very hot during operation Connect ENGINE SECTION A wire 931 BRN to one end of the Ballast Resistor Connect the other end of the balla...

Page 11: ...Figure 7 2A Mopar Ignition Start Run System Figure 7 2B Mopar Electronic Ignition with Dual Ballast Resistor 11...

Page 12: ...r does it support seat belt buzzers or key alarms If your using an aftermarket column which requires GM turn signal connectors you ll need Painless part 30806 7 4 Steering Column Wiring Ignition Switc...

Page 13: ...his purpose labeled G or you may have to ground the regulator case 8 1 3 Connect ENGINE SECTION wire 915 BLK to Voltage Regulator terminal B 8 1 4 Insulate and stow ENGINE SECTION wire 914 BLU Figure...

Page 14: ...attery B terminal CAUTION BOTH AMMETER TERMINALS MUST ABSOLUTELY BE ISOLATED FROM GROUND IF EITHER AMMETER TERMINAL COMES IN CONTACT WITH GROUND A HARNESS FIRE IS INEVITABLE USE EXTREME CARE AND DILIG...

Page 15: ...nectors For models with separate high beam head lamps extra head lamp connectors have been supplied To make connections for separate high beam lamps run a jumper wire from the connection of wire 908 R...

Page 16: ...Note The wire going to the fan in Figure 8 4B will be coming from the fan relay output terminal Wire 901 GRY WHT from the ACCESSORY SECTION SWITCHES is an activation wire for the fan relay NOTE If you...

Page 17: ...ELOW Which diagram you will use depends on whether or not you have one bulb on each side of the vehicle that is for the brake tail and Turn Signal Lights this is referred to as integrated lights or yo...

Page 18: ...nto anything other than a grounded metal part then you will need to provide a separate ground wire 8 10 3 This kit has a bag containing 30 Mopar lamp socket terminals These terminals fit all lamp sock...

Page 19: ...from the fuse panel and certain other wires such as those originating from the horn relay the dimmer switch and the instrument panel section These pre connected wires are identified by an asterisk in...

Page 20: ...el Section Gry Blk1 18 923 Tachometer Source Tachometer Instrument Panel Section Red 18 954 Electric Choke Fuse Panel Fuse Panel HEADLIGHT SECTION A Grn Red1 14 924 Horn B Horn Relay Fuse Panel Tan 18...

Page 21: ...rn Signal Section Blu 18 939 Fuel Sending Unit Fuel Gauge Instrument Panel Section Blk 14 929 Tail Lights Headlight Switch Headlight Section B Orn 18 950 Third Brake Light Turn Signal Switch Turn Sign...

Page 22: ...22...

Page 23: ...23...

Page 24: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...

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