Pacmac 2015 Operator'S Manual Download Page 3

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2015

OPERATIONS

MANUAL

THEORY OF BAG MAKING



ORDER OF OPERATIONS _________________________________34



TIMING CONSIDERATIONS _________________________________35

TROUBLESHOOTING



WRINKLES

_________________________________38



FILM

DRIVE _________________________________42



HEADER

SEAL

_________________________________43



ZIPPER

SEAL _________________________________44



HORIZONTAL SEAL

_________________________________44



ULTRASONICS

_________________________________45



FILM DRIVE SERVO

_________________________________46

STARTUP-GUIDE

_________________________________50

PM SCHEDULE

_________________________________66

MACHINE INSTALLATION

_________________________________67

MACHINE INTERFACE MODE

_________________________________68

INTERFACE

WIRING

_________________________________79

SAFETY

PLC

_________________________________70

WASHDOWN

_________________________________73

Summary of Contents for 2015

Page 1: ...Pacmac Model 2015 OPERATIONS MANUAL v1 7...

Page 2: ...STICS _________________________________19 o TOUCH SCREEN DOC _________________________________20 o DIAG _________________________________21 o CHANGE PASSWORD _________________________________22 o FACT...

Page 3: ..._______________________44 HORIZONTAL SEAL _________________________________44 ULTRASONICS _________________________________45 FILM DRIVE SERVO _________________________________46 STARTUP GUIDE _______...

Page 4: ...MANUAL 3 WARNING THE WARNING SCREEN CONTAINS A BRIEF WARNING ABOUT OPERATING THE MACHINE TOUCH OK TO AGREE TOUCH THE LANGUAGE BUTTONS TO VIEW THE WARNING IN THAT LANGUAGE THIS ALSO CHANGES LANGUAGE F...

Page 5: ...N THE RUN SCREEN IS USED TO MONITOR THE SELECTED PROGRAM SETTINGS THE PROGRAM NAME DATE AND TIME ARE ALL DISPLAYED ON THIS SCREEN THE RUN SCREEN ALSO DISPLAYS A SCALE SHOWING THE MACHINE CYCLE GRAPHIC...

Page 6: ...TOUCH THE WORD EMPTY WHEN THE MACHINE IS SET TO RUN EMPTY BAGS THE JAWS WILL STAY OPEN AFTER EACH CYCLE SELECT SINGLE OR CONTINUOUS BAGS THE OPERATOR MAY SELECT CONTINUOUS CYCLE OR SINGLE CYCLE BY TOU...

Page 7: ...ED FILM THE PRINTED SETUP BUTTON WILL BE DISPLAYED THIS IS USED TO SETUP FOR PRINTED FILM FOR MORE INFORMATION ON PRINTED SETUP PLEASE SEE PG 100 CHANGE SCREEN DISPLAY STATUS UTILITY MENU SERVO SETUP...

Page 8: ...E CHANGED OUTSIDE THE CHANGE SETTINGS SCREEN THESE VALUES ARE NOT PERMANENTLY SAVED AND WILL RETURN TO THEIR ORIGINAL VALUES WHEN THE POWER IS TURNED OFF OR A NEW PROGRAM IS LOADED TO ACCESS THE SCREE...

Page 9: ...ITION WILL BE DISPLAYED ON THE SCREEN BAG LENGTH IS SET DURING PRINTED SETUP AND PRINT POSITION ADJUSTS THE PRINT IN RELATIONSHIP TO THE JAW CUT WHEN CLEAR FILM IS SELECTED FILM LENGTH WILL BE DISPLAY...

Page 10: ...BOARD INSIDE THE ELECTRICAL CABINET WHEN AN INPUT IS ACTIVE THE LINE WILL BE HIGHLIGHTED WHEN THE OPERATOR PRESSES THE RESET BUTTON ALL HIGHLIGHTED INPUTS IN THE LEFT HAND COLUMN SHOULD GO OUT IF ONE...

Page 11: ...N NAME THE OUTPUT NUMBERS AND FUNCTIONS ARE DISPLAYED AND CORRESPOND WITH THE NUMBERS AND FUNCTIONS ON THE OUTPUT BOARD THE MANUAL SCREEN CAN ONLY BE ACCESSED WHEN THE MACHINE IS STOPPED TO MANUALLY U...

Page 12: ...ILITY MENU THIS SCREEN IS USED TO SET PARAMETERS THAT ARE COMMON TO ALL PROGRAMS THE SCREEN ALSO PROVIDES INFORMATION WINDOWS ABOUT MACHINE SOFTWARE THE NEXT FEW PAGES WILL COVER ALL THE SCREENS ASSOC...

Page 13: ...E SECOND LEVEL ALLOWS THE OPERATOR TO CHANGE THE FOLLOWING SCREEN SAVE o THE AMOUNT OF TIME BEFORE THE SCREEN SAVER IS SHOWN HOLD DEGREE o THE DEGREE THAT THE MACHINE CHECKS THE PRODUCT DETECT INPUT J...

Page 14: ...ONTROL MODE o FUTURE R D CURRENTLY UNAVAILABLE SCALE READY VALID WIDTH o SETS THE MINIMUM WIDTH DURATION OF THE SCALE READY SIGNAL THAT THE COMPUTER WILL ACCEPT SCALE READY IGNORE START STOP o COMPUTE...

Page 15: ...2015 OPERATIONS MANUAL 14 JAMMED JAW o SETS THE LENGTH OF TIME ALLOWED FOR THE JAWS TO BECOME FULLY CLOSED...

Page 16: ...TS THAT ARE CONFIGURABLE INPUT o THIS NUMBER CORRESPONDS WITH THE INPUT NUMBER ON THE INPUT BOARD FUNCTION o LISTS THE FUNCTION OF THE INPUT TO BE CONFIGURED COUNT o 1 OFF IGNORED o 0 INSTANT STOP WHE...

Page 17: ...ORRESPONDS WITH THE OUTPUT NUMBER ON THE OUTPUT BOARD FUNCTION o LIST THE FUNCTION OF THE OUTPUT TO BE CONFIGURED THIS CAN BE RENAMED S H o USED TO SHOW OR HIDE THE OUTPUT FROM THE RUN AND CHANGE SCRE...

Page 18: ...NFIGURE THE MACHINE IP ADDRESS SUBNET MASK DEFAULT GATEWAY CONFIGURE WHETHER THE MACHINE WILL ALLOW REMOTE CONTROL AND DISPLAYS HOW MANY DEVICES ARE CONNECTED TO THE COMPUTERS MODBUS SERVER UPDATE M3...

Page 19: ...S MANUAL 18 MACHINE STATISTICS THE SCREEN ALLOWS YOU TO TRACK THE PERFORMANCE OF THE MACHINE ON A DAILY BASIS AND HAS A LIFETIME COUNT THE DAILY VALUES ARE RESETABLE VIA THE RESET BUTTON AT THE BOTTOM...

Page 20: ...ED TO TEST THE OPERATION OF THE COMPUTER TOUCH SCREEN THE SCREEN USES INFRARED BEAMS ACROSS THE SCREEN TO READ AN INPUT AND HIGHLIGHTS THE ASSOCIATED NUMBER ON THE SCREEN IF A BEAM FAILS TO HIGHLIGHT...

Page 21: ...IONS BETWEEN VARIOUS DEVICES TOUCH THE BUTTON FOR THE APPROPRIATE CONNECTION AND DEVICE TO TEST ITS CONNECTION YOU WILL THEN BE BROUGHT TO THIS SCREEN WHICH WILL GIVE YOU THE IP ADDRESS THAT IS BEING...

Page 22: ...ENTER THE MACHINE AUTHORIZATION CODE YOU WILL THEN BE SHOWN THE MACHINES CURRENT PASSWORD THEN BE PROMPTED TO ENTER THE NEW PASSWORD FACTORY DEFAULT USE THIS BUTTON TO RETURN THE MACHINE TO FACTORY S...

Page 23: ...TION WITH SUPPORTED SERVO CONTROLLERS AT ALL ADDRESSES SERVO LOG o DISPLAYS THE SERVO ERROR LOG IF IT IS SUPPORTED SERVO STATUS o DISPLAYS INFORMATION ON EACH SERVO NAVIGATE BY TOUCHING THE SCREEN UNT...

Page 24: ...ANUAL 23 SERVO UTILITY DISCOVER SERVOS THIS SCREEN ATTEMPTS TO DISCOVER EACH SUPPORTED SERVO CONTROLLER AT ALL ADDRESSES YOU CAN RECONFIGURE THE AUXILIARY PORT FOR A SERVO CONTROLLER ONLY FROM THE SER...

Page 25: ...Y COVER EACH SCREEN COMM ERRORS THIS SCREEN LOGS ERRORS REPORTED FROM THE SERVO CONTROLLERS THE ERROR IS LISTED WITH A TIME DATE STAMP AND THE ERROR CYCLE BETWEEN EACH SERVO CONTROLLER VIA THE BUTTONS...

Page 26: ...ROLLER ALONG WITH SOME INTERNAL VALUES ADJUSTED FROM THE COMPUTER I E FILM SPEED LENGTH JAW OPENING AND SO ON CYCLE BETWEEN EACH SERVO CONTROLLER VIA THE BUTTONS AT THE BOTTOM OF THE SCREEN THE NUMBER...

Page 27: ...NUAL 26 SERVO LOG THIS SCREEN DISPLAYS THE ERROR LOG FROM EACH SERVO CONTROLLER WHEN THE OPERATOR TOUCHES THE SCREEN IT WILL DISPLAY THE NEXT SERVO LOG SCREEN AFTER THE LAST LOG IT WILL RETURN TO THE...

Page 28: ...O CONTROLLER TO RUN A PRINTER OUTPUT 4 DELAY TO START o MILLISECOND DELAY TO START OUTPUT 4 ON DURATION o MILLISECOND ON DURATION LATCH JAW DRIVE JAW OPENING o CHANGES HOW FAR THE JAW OPENS JAW CLOSE...

Page 29: ...COMPRESS SPRING D TO A LENGTH OF APPROX 2 3 4 4 TIGHTEN JAM NUT B WHILE IN THIS POSITION 5 LOOSEN TOP JAM NUT E 6 ADJUST ROD F TO OBTAIN A SPRING LENGTH OF APPROX 2 3 8 WHEN HANDLE A IS ENGAGED 7 TIGH...

Page 30: ...NT COPIED LOADED SEE SELECT PROGRAM ON PG 5 ONCE THE PROGRAM YOU WISH TO COPY IS SELECTED DO THE FOLLOWING UTILITY MENU COPY PROGRAM ENTER PASSWORD SELECT DESIRED SAVE LOCATION ENTER A PROGRAM NAME TO...

Page 31: ...NUAL 30 HOW TO COPY FILES TO AND FROM USB TO COPY FILES INSERT A PACMAC FORMATTED USB INTO THE BACK OF THE COMPUTER TOUCH THE COPY FILES BUTTON IN THE UTILITY MENU AND TOUCH THE BUTTON THAT REFLECTS W...

Page 32: ...PULL BELTS ALL THE WAY OUT AWAY FROM THE TUBE 3 MANUALLY CLOSE THE PULL BELTS VIA THE HAND WHEEL ON THE ACTUATOR 4 SLIDE THE BELTS IN UNTIL THEY TOUCH THE TUBE 5 COMPRESS THEM AGAINST THE TUBE AN ADDI...

Page 33: ...SIONING SPRINGS ON THE LEFT AND RIGHT SIDE OF THE NIP ROLLER 2 THE SPRINGS CAN BE LOOSENED OR TIGHTENED VIA THE 1 2 NUTS ON THE TENSIONING EYE BOLTS 3 SPRINGS SHOULD MAINTAIN AN 1 8 GAP BETWEEN COILS...

Page 34: ...T FOR THE PRODUCT TO ARRIVE JUST AFTER THE JAW CLOSES AND MUST FULLY ACCUMULATE ON THE JAW BEFORE THE JAW REOPENS THE PACMAC VFFS RELIES ON PROPER SETUP TO ACHIEVE MAXIMUM PERFORMANCE PLEASE REFER TO...

Page 35: ...EFUL FOR TIMING OTHER ASSEMBLIES NOTHING SHOULD TOUCH THE FILM UNTIL THE FILM HAS COME TO A COMPLETE STOP TYPICAL TIMING _________________________________________20 VERTICAL HEATER TIMED TO MEET THE F...

Page 36: ...ZIPPER WHEEL END TIME ZIPPER PINCH START TIME PINCH TO 350 ALWAYS ZIPPER PINCH START TIME ZIPPER WELD START TIME ZIPPER WELD START TIME PLUS 100 ZIPPER WELD END TIME GAP SHOULD BE SET TO 001 REFER TO...

Page 37: ...TIMED TO EXTEND AT 20 ALWAYS MOST FILMS REQUIRE AT LEAST 100 DEGREES OF DWELL TIME DWELL TIME DOESN T START UNTIL JAWS BECOME CLOSED JAW CLOSE DEGREE 100 HORIZONTAL SEAL STOP TIME TYPICAL TIMING _____...

Page 38: ...T FOLD VERTICAL SEAL WRINKLES DIAGONAL WRINKLES BETWEEN HEADER SEAL AND ZIPPER SEAL WRINKLES POSSIBLE CAUSE o ZIPPER WHEELS OVER PULLING IF WHEELS ARE BRAND NEW THEY WILL NEED TO WEAR IN IF NOT CHECK...

Page 39: ...POSSIBLE CAUSES o ZIPPER WHEELS ARE NOT GRIPPING CAUSING THE ZIPPER TO SLIP BACK AND DRAW UP THE FILM o CHECK MECHANICAL OPERATION TIMING AND CONDITION OF WHEELS END SEAL WRINKLES WRINKLES POSSIBLE C...

Page 40: ...2015 OPERATIONS MANUAL 39 END SEAL WRINKLES POSSIBLE CAUSES o LACK OF TENSIONING BETWEEN BAG STRETCHER AND GUSSET o SET GUSSET DEPTH TO 1 5 o SET BAG STRETCHER TO PULL TIGHT TOO TIGHT TOO LOOSE GOOD...

Page 41: ...2015 OPERATIONS MANUAL 40 END SEAL WRINKLES POSSIBLE CAUSES o GUSSET TUCKING TOO DEEP o BAG STRETCHER STRETCHING TOO TIGHT...

Page 42: ...BELTS AND SERVO COUPLINGS FOR ALL PRINTED FILM RELATED ISSUES FIRST ENSURE THAT THE COMPUTER IS SET TO PRINTED FILM AND THAT THE BAG LENGTH THE DISTANCE BETWEEN THE EYE MARKS ON THE FILM SHORT BAGS P...

Page 43: ...EXT PRINTED SETUP MUST BE RUN TO UPDATE THE BAG LENGTH o REFER TO THE 2015PM UL WIRING DIAGRAMS TO CHECK WIRING TROUBLESHOOTING VERTICAL HEADER SEAL WEAK SEALS POSSIBLE CAUSES LOSS OF PRESSURE o CHECK...

Page 44: ...M UL WIRING DIAGRAMS TO CHECK WIRING TROUBLESHOOTING HORIZONTAL SEAL LOSS OF PRESSURE o CHECK HEATER BAR CYLINDERS FOR AIR LEAKS o ENSURE THAT HEATER BARS ARE FULLY EXTENDING o IN THE MANUAL SCREEN RA...

Page 45: ...O 010 o ENSURE CYLINDER IS WORKING PROPERLY o CHECK ULTRASONICS TIMING o ENSURE ULTRASONICS POWER SUPPLY IS TURNED ON o REFER TO THE 2015PM UL WIRING DIAGRAM AND CHECK WIRING TEAR DROP SHAPE o SQUARE...

Page 46: ...F NOT SEE PAGE 100 o CHECK THAT MOTOR CONTACTORS ARE ENERGIZED o CHECK FOR 24VDC BEWEEN J1 PIN 4 AND J2 PIN 12 o TO FORCE AN ENABLE TAKE A JUMPER AND CONNECT o J1 PIN 1 TO J1 PIN 4 o IF THE ENABLE COM...

Page 47: ...TING THE FILM DRIVE FROM THE MANUAL SCREEN IF NOT SEE PG 100 o WHEN THE OUTPUT IS ON YOU SHOULD READ 24VDC FROM J1 PIN 5 TO J2 PIN 12 o TO BYPASS THE OUTPUT BOARD AND TEST THE SERVO SYSTEM INDEPENDENT...

Page 48: ...RINTED o IF VOLTAGE IS PRESENT AT BOTH POINTS THE MACHINE WILL RUN A DEFAULT 15 BAG IF VOLTAGE IS NOT PRESNET AT EITHER POINTS THE RESULTS WILL BE A DEFAULT 8 BAG o IF BOTH OUTPUTS ARE OFF BYPASS THE...

Page 49: ...T IN POSITION o WITH THE MACHINE RESET CHECK FOR 24VDC BETWEEN J2 PIN 12 AND J2 PIN 10 o IF VOLTAGE IS PRESENT SEE PAGE 100 o IF VOLTAGE IS NOT PRESENT YOU CAN BYPASS THE INPUT BOARD BY PLACING A JUMP...

Page 50: ...N NIP DRIVE ROLLERS AND PULL BELTS CLEAN WITH ALCOHOL BASED CLEANERS ALL DISCOLORATION SHOULD COME OFF TURN ON MAIN AIR PACMAC SPECIFICATIONS REQUIRE THAT THE MACHINE AIR PRESSURE BE 100 PSI WITH 50 C...

Page 51: ...ACHINE AND SECURES WITH 2 5 16 18 BOLTS ADJUST THE PULL BELTS LOOSEN THE 2 3 8 16 BOLTS ON THE BACK OF THE PULL BELTS MANUALLY CLOSE THE PULL BELTS VIA THE HAND WHEEL ON THE BACK SIDE OF THE ASSEMBLY...

Page 52: ...ATCH LOOSEN THE HEATERS VIA THE 2 HANDLES ON EACH BAR o HANDLE SLIDE THE BARS IN UNTIL THEY ARE AN 1 8 OF THE ZIPPER GUIDE PARALLEL WITH THE TUBE FROM TOP TO BOTTOM o ZIPPER GUIDE o 1 8 GAP OPEN THE V...

Page 53: ...OOVE FOR THE CUTTER BLADE CORD GRIP SHOULD BE TOWARD THE BACK OF MACHINE WHEN INSTALLED THE TAPERED SIDE SHOULD BE TO THE FRONT OF THE MACHINE SLIDE BARS IN AND SECURE TO CYLINDER VIA THE 5 16 18 BOLT...

Page 54: ...INDER FORWARD TO EXTEND THE GUSSET IN BETWEEN THE SPREADER RODS THE DISTANCE FROM THE BACKSIDE OF THE SPREADER ROD AND THE FRONT SIDE OF THE GUSSET RAM SHOULD MEASURE 1 5 THE TOP AND BOTTOM SHOULD BE...

Page 55: ...HE BAG WITHOUT OVER PULLING THIS WILL BE DETERMINED BY THE TUBE SIZE INSTALLED WITH GUSSET MANUALLY EXTENDED ADJUST BAG STRETCHER VIA THE PLATE ON THE BACK SIDE OF THE CYLINDER UNTIL BAG IS BEING PULL...

Page 56: ...VER NEEDS TO BE IN THE OFF POSITION INOPERABLE ZIPPER WHEELS WILL CAUSE TENSION WRINKLES SET THE ULTRASONICS GAP THE GAP BETWEEN THE HORN AND ANVIL SHOULD BE 010 o MANUALLY EXTEND THE CYLINDER o LOOSE...

Page 57: ...BE SLIT UP THE BACK TO ALLOW THE GUSSET TO OPERATE IN AND OUT USE THE BAND PLIERS TO SECURE THE SKIRT INSTALL THE CUTTER BLADE THE CUTTER BLADE SLIDES IN BETWEEN THE 2 PROFILES ON THE RIGHT HAND HEATE...

Page 58: ...T AFTER POWER UP ENSURE THAT THE E STOP BUTTON IS PRESSED WHILE FINISHING SETUP IT IS IMPORTANT TO FOLLOW YOUR COMPANY S LOCK OUT TAG OUT PROCEDURES WHILE WORKING ON A PACMAC VFFS BAGGING MACHINE TURN...

Page 59: ...UNWINDING TOWARDS THE FRONT OF THE MACHINE TIGHTEN BY TURNING ALLEN WRENCH A TURN COUNTER CLOCKWISE CENTER THE FILM THE FILM SHOULD RIDE ON THE CENTER OF THE CARRIAGE USING A T HANDLE LOOSEN THE CHUC...

Page 60: ...2015 OPERATIONS MANUAL 59 FILM THREAD DIAGRAM THREAD THE FILM ALL THE WAY THROUGH TO THE PULL BELTS...

Page 61: ...THE RED HANDLE DOWN o UP IS NOT SET o DOWN IS SET FOR MORE INFORMATION ON BRAKE ADJUSTMENTS PLEASE SEE PG 100 TRACK THE FILM MANUALLY CLOSE THE PULL BELTS CLOSE ALL DOORS FROM THE MANUAL SCREEN HIGHL...

Page 62: ...E PG 30 LOAD THE ZIPPER SLIDE THE SHAFT THROUGH THE ROLL OF FILM SO THAT THE ZIPPER FLANGES ARE TOWARDS THE FRONT OF THE MACHINE o ZIPPER FLANGE o ZIPPER BEAD ZIPPER GUIDE ENSURE THAT THE ZIPPER GETS...

Page 63: ...2015 OPERATIONS MANUAL 62 THREAD THE ZIPPER...

Page 64: ...RS VIA THE HAND WHEEL ROTATE UNTIL THE BARS TOUCH AND LOCK OVER HOLD FOR 2 SECONDS AND THEN OPEN THREAD INTO BAG STRETCHER USING THE MANUAL HAND WHEEL ON THE BAG STRETCHER THREAD THE FILM AND ZIPPER I...

Page 65: ...o RESET THE MACHINE BY PRESSING AND HOLDING THE GREEN RESET START BUTTON MAKE 5 BAGS o ONCE THE DOORS ARE CLOSED SELECT EMPTY SINGLE AT THE BOTTOM OF THE SCREEN o THE MACHINE WILL MAKE AN EMPTY BAG EV...

Page 66: ...RIGHT HAND SIDE OF THE CHANGE SETTINGS SCREEN PRINTED FILM CENTER THE EYE OVER ENSURE THAT THE EYE IS CENTERED OVER THE EYE MARK ON THE FILM THIS CAN BE FOUND BEHIND THE NIP AND DRIVE ROLLER TEACH TH...

Page 67: ...ASSEMBLIES FOR PROPER FUNCTION AND AIR LEAKS o CHECK JAW MAYME LEVER BEARINGS FOR SLACK MONTHLY o INSPECT PULL BELT AND DRIVE ROLLER TRANSMISSION FOR BAD BEARINGS AND WORN OR LOOSE BELTS o CHECK OIL L...

Page 68: ...CONVEYOR SO THAT THE PRODUCT DROPPING OUT FALLS DOWN THE CENTER OF THE FORMING TUBE ASSEMBLY ALLOW ADEQUATE SPACE AROUND THE MACHINE SO THAT THE DOORS CAN BE OPENED FULLY AND THE FILM AND ZIPPER CAN B...

Page 69: ...START DELAY TIMER STROBE ALLOWS THE OPERATOR TO HAVE AN ADJUSTABLE OUTPUT PULSE ON ADDITON TO A CYCLE START DELAY TIMER BOD ALLOWS THE OPERATOR TO HAVE AN ADJUSTABLE OUTPUT SIGNAL AND A CYCLE START DE...

Page 70: ...2015 OPERATIONS MANUAL 69 INTERFACE WIRING...

Page 71: ...LL ENABLE THE MCR RELAY ALLOWING THE JAW DRIVE SERVO CONTROLLER ENABLE TO REACH THE CONTROLLER S01 ALSO ACTIVATES A SET OF MOTOR CONTACTORS THAT MECHANICALLY BREAK THE MOTOR CABLE FROM THE CONTROLLER...

Page 72: ...2015 OPERATIONS MANUAL 71...

Page 73: ...2015 OPERATIONS MANUAL 72...

Page 74: ...ON THE BACKSIDE OF THE CABINET ENSURE THAT ELECTRICAL CABINET DOORS ARE CLOSED FULLY AND LOCKED FULLY OPEN UP MACHINE SIDE PANELS AS SHOWN REMOVE HORIZONTAL HEATER BARS AND KNIFE BLADE WASHDOWN AVOID...

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Summary of Contents for 2015

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Pacmac 2015, Operator'S Manual, Page: 3 / 74

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Summary of Contents for 2015

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