51
ASSEMBLY
Lubricate and install new o-ring (4) into the groove on the
countershaft pin (6). Lubricate and install two roller bear-
ings (1) separated by a spacer (5) into the bore of the
cluster gear (3).
Position the cluster gear (3) and outer thrust washer (2 or
7) in the winch case and at the same time, insert coun-
tershaft pin (6) through the bore into the thrust washer
and cluster gear.
Position the inner thrust washer (2) in the winch case
between the cluster gear and the inner case wall then
fully install the countershaft pin.
Rotate the countershaft pin so that the slotted end is
properly positioned to permit clutch shaft bearing carrier
installation.
Install the first and second reduction gears and freespool
linkage, if equipped. Refer to the “Idler Shaft Group” sec-
tion for additional information. Install the shim set onto the
clutch shaft bearing carrier and install the bearing carrier
into the winch case. Tighten the capscrews to 75 lb•ft
(102 N•m) torque.
NOTE
:
Be careful to properly align the clutch pres-
sure oil port in the winch case, shims and bearing
carrier.
Refill winch to the proper level with recommended oil.
i
Summary of Contents for CARCO 50B
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