PAC MMC200 Operating Manual Download Page 6

Model MMC200 Multi-Material Cutter

The current batch number is shown beside the #
at the top right. The cursor will be flashing just be-
fore the in (inch), indicating that the field is cur-
rently editable. In general, the line being edited will
display a blinking cursor. Press the 

<ENTER>

 key

to accept the default of inches, or press the 

<+>

or 

<->

 key to toggle to cm, for centimeters, then

press the 

<ENTER>

 key to store cm. Each time

the 

<ENTER>

 key is pressed, the cursor advances

to the next parameter.

Enter a value for the length parameter. If the

<ENTER>

 key is pressed accidentally before a

value is entered, press the 

<ESC>

 key to go back

to the main batch select menu. If a mistake is made
during data entry, press the 

<BACKSPACE>

 key

to back space over the entry. If the 

<ENTER>

 key

has been pressed, press the 

<ESC>

 key and start

over. All values entered so far will have been stored,
so you would only have to press the

 <ENTER>

key until you returned to the parameter where that
is incorrect-the values would not have to be en-
tered again. The cut length parameter requires a
value between .01 and 99,999 to be entered. The
limitation here is that the value can be a maximum
of 6 characters, including the decimal place. For
example, 123456, 123.45 and 1234.5 are permis-
sible but the value 1234.56 isn’t allowed. The
MMC200 is capable of 1% cut length accuracy only,
so, it doesn’t make sense to enter a decimal place
value in lengths over 100 (inches or centimeters).

Due to variations in materials, pre-feed systems
and feed wheel pressure, actual cut length may
vary from the inputted length by a proportional
amount. If the cut lengths are consistent with each
other, the machine requires no further adjustment
to pre-feed system or feed wheel pressure. The
MMC200 incorporates a length compensation fea-
ture to provide an easy adjustment in these cases.
The length can be compe/-1% to +/- 10%
of the inputted length. The length compensation
display will show (-) for a negative value. Example:
If 10" (25.4cm) is entered as the desired length,
but the actual average cut piece measures 9.8"
(24.9cm), a length compensation of +2% will
increase the cut length by .200 (0.5 cm) to the
desired 10" (25.4 cm). The 

<+>

 or 

<->

 keys may

be used to add or decrease length compensation

value. NOTE: Often it will not be known if length
compensation is needed until after a trial run is
completed. When programming a batch, leave the
field at 0 and edit the batch later if necessary to
add length compensation. Once a value has been
entered, or if the default of 0 is to be used, press
the 

ENTER

 key. The length compensation will re-

main with the batch program. An alternate, more
accurate, method would be simply to enter the
desired cut length, run several pieces, measure/
calculate the average error and add/subtract the
error to/from the targeted length as necessary (e.g.
a desired 10.00" is entered into the length param-
eter; a measured 9.82" is cut. The operator com-
pensates for this by adding 0.18" to the targeted
cut length value. The new cut length value be-
comes 10.18").

After the quantity is entered, cut rate edit screen
appears:

FEED RATE        3        #1
-MAX SPEED        8.0
-MAX ACCEL        20.0
-MAX DECEL        40.0

The default feed rate is feed rate #3, as depicted
above. The feed rate can be changed at this point
by entering a number (0 through 9) or by pressing
the 

<+>

 or 

<->

 keys. Feed rate #3 is a good start-

ing point. Adjust this value upward if the produc-
tion rate isn’t high enough and adjust this value
down if there is a lot of slippage at the feed belts.
The units for acceleration are in revolutions per
second2 and the units displayed for speed is revo-
lution per second. Press 

<+>

 or 

<->

  to increment

or decrement the feed rate value. As the value is
changed, the rate values are updated to show what
values are active for that feed rate. The following
table represents the maximum speed at any feed
rate of the feed belts:

NOTE: The slower the feed rate, the more accu-
rate in length the cut pieces will be. It is advised to
start with the lowest feed rate and check results,
then adjust the feed rate if desired.

If an incorrect key is pressed for a given param-
eter input (e.g. a number key is pressed at the

Production Automation • Eden Prairie, MN USA • Ph: 888-903-0333 • [email protected] • www.gotopac.com • Fax 952-903-0315

Summary of Contents for MMC200

Page 1: ...Please Read Before Operating Unit Operating Manual Model MMC200 Multi Material Cutter Service and All Spare Parts Available...

Page 2: ...ANUAL WHEN USING ELEC TRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO RE DUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE FOL LOWING GROUNDING INSTRUCTIONS In the ev...

Page 3: ...s rings bracelets or other jewelry that might get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair DON T OVERREACH Keep proper footing and bal...

Page 4: ...ction bins can be placed to collect the cut material as it exits If using the DE700 or any other tensioning de reeler place the de reeler to the left of the unit at least 24 from the entrance High fee...

Page 5: ...firmware revision date are displayed in the third line The main Batch Select screen is displayed next DO ONE OF THESE 0 0 FOR NO BATCH SAVE ENTER FOR KIT NEXT NEW BATCH 1 The number on the first line...

Page 6: ...t the actual average cut piece measures 9 8 24 9cm a length compensation of 2 will increase the cut length by 200 0 5 cm to the desired 10 25 4 cm The or keys may be used to add or decrease length com...

Page 7: ...G key and the manual pro cess screen comes up MANUAL PROCESS LENGTH 0 0 ABORT ESC This screen looks like the manual mode screen but has a subtle difference When the JOG or keys are pressed the wire or...

Page 8: ...stop immediately When the guard is closed we again see the exceptional event re covery screen JOG JOG CUT CUT ABORT ESC CONTINUE RUN The MMC200 checks for the presence of material continually during...

Page 9: ...ation When the operator is satisfied he she has chosen the correct batch press the or ENTER key to move to the next index INDEX 1 N KIT 1 SELECT BATCH 0 A LENGTH 0 QUANTITY 0 The second location is nu...

Page 10: ...ocess ing A RUN key press gives the kit run screen OF KITS 0 KIT 1 CURRENT BATCH XX PIECES LEFT X PRESS ESC TO STOP The top line indicates the number of kits completed thus far and the identifying kit...

Page 11: ...r blade holder see Specification Photo 1 Rotate the left upper blade holder out and in sert the removed screw back into the threaded hole Caution the blade is now free and may fall if not supported Us...

Page 12: ...ling the safety guard air supply and power TROUBLESHOOTING Problem Possible Cause Possible solution Material does not Feed Feed System not closed Close Feed System with Engage Belt Feed Switch Inadequ...

Page 13: ...crew Right Blade Holder Left Tension Screw Upper Blade Knuckle with Key Replace screw to use as a Handle repeat for left side Firmly grasp both cap screws and push blade off of the knuckle key lower b...

Page 14: ...MMC200 Specification Photos Specification Photo 4 Specification Photo 5 Lower Blade Holder Screws Production Automation Eden Prairie MNUSA Ph 888 903 0333 info gotopac com www gotopac com Fax 952 903...

Page 15: ...NOTES...

Page 16: ...IR1814 REV 04 08 Aut...

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