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PA SDI-Drives Midi™ / Maxi™

 Edition 

07.44 

Power Automation 

2.3.6  Example using Safety PLC 

 

In order to reach the control category of EN 954 Part 1, Part 2 category 3 and ISO 13849 
performance level “d”, the signal ”SAFE LOCK” must be additionally verified. This requires 
external wiring. The external wiring must be adapted to the existing safety concepts and 
checked for the correct operation. 
The holding brake circuitry reaches EN 954 Part 1, Part 2 category 1 and ISO 13849 
performance level “c” for the electrical circuitry. 
 
The Safety-PLC must have two (or three) safe outputs and one safe input to bring the 
S1300 into the safe state. One side of the “SAFE LOCK” relay contact (S1/S2) is connected 
to 24V and the other to the PLC Input 1. 
 

I/O at interface board 

Separate manual holding 

brake operation 

Holding brake controlled 

only in operation mode 

LOCK 

PLC Output 1 

PLC Output 1 

ENABLE 

PLC Output 2 

PLC Output 2 

EN-BRAKE 

PLC Output 3 

PLC Output 2 

“SAFE LOCK” 

PLC Input 1 

PLC Input1 

 
 
The PLC must be programmed to meet the following requirements: 

 

The output and the input states are checked for plausibility according to the 
following table 

 

If an impermissible state is detected, the entire system is put into a safe s
If the state of the inputs has changed from high to low, the contact of the 
“SAFE LOCK” relay closes by about 0.6 sec delayed. If the state of the inputs 
has changed from low to

tate 

 

 high, the contact of the “SAFE LOCK” relay opens by 

about 0.1 sec delayed. 

 

 

t

 I

S ate of the nputs 

LOCK ENABLE EN-BRAKE 

all Inputs 

“SAFE LOCK” 

Description 

Nor-

signal of 

State of Output 

Low Low 

Low 

High C

 

rake 

ontact 

closed

after 0.6 sec 

Safe state for moto
and holding b

High 

Low 

Low 

Low 

Contact open 

Unsafe state 

Low 

High 

Low 

Low 

Contact open 

Unsafe state 

High 

High 

Low 

Low 

Contact open 

Unsafe state 

Low 

Low 

High 

Low 

Contact open 

le 

 = 1 

Safe state for motor, 
manually operation of 
holding brake possib
with 

K-BRAKE

High 

Low 

High 

Low 

Contact open 

Unsafe state 

Low 

High 

High 

Low 

Contact open 

Unsafe state 

High High 

High 

Low 

after 0.1 sec of 

tr

 

NOR-signal  

Normal operation 

Contact 

opens 

Low/High 

ansition of the

 

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SDI Interface Manual

 

 

11 

 

Summary of Contents for SDI-Drives Midi

Page 1: ...PA SDI Drives Midi PA SDI Drives MaxiTM SDI Interface Manual Edition 07 44...

Page 2: ...erved No part of this work may be reproduced in any form by printing photocopying microfilm or any other method or stored processed copied or distributed by electronic means without the written permis...

Page 3: ...erface 6 2 3 1 Implementation 6 2 3 2 Principle of Operation 7 2 3 3 Additional Safety Notes 8 2 3 4 Functional Test 9 2 3 5 Simple Connection Example using Contact Switches 10 2 3 6 Example using Saf...

Page 4: ...put EN BRAKE input and safe tion relay output SAFE LOCK only for SDI RL Interface 1 2 Safe sta EN ISO 13849 Safety of machinery Safety related parts of control systems EN 954 1 Safety of machinery Saf...

Page 5: ...d the SDI RL Interface have two LEDs a red and a green that display the actual communication state Green LED State Off No bus communication at all On Bus communication available Red LED State Off No d...

Page 6: ...hes off the power supply of the driver for the IGBT power stage The delayed ENABLE signal switches off the control signals to the power stage so two independent signals switch off the power stage in d...

Page 7: ...tly via microcontroller The microcontroller decelerates the motor to zero spe and disables the power stage In parallel the three inputs are switched off delayed by h The LOCK input switches off the su...

Page 8: ...in severe injury and equipment damage e m hed off by e g a mains contactor in cleaning maintenance and repair operations w any one of these instructions will result in death ser quipment damage Back...

Page 9: ...he state table below t I Check the complete safety relevant circuitry for operational reliability Check the function of the Safe Restart Lo S ate of the nputs LOCK ENABLE EN BRAKE all Inputs Descripti...

Page 10: ...954 Part 1 Part 2 category 1 and for the electrical circuitry ISO 13849 performance level c This circuit shows the minimum external wiring of the axis module with switching contact for a motor with b...

Page 11: ...ut1 The PLC must be programmed to meet the following requirements The output and the input states are checked for plausibility according to the following table If an impermissible state is detected th...

Page 12: ...erface mA 10 at 24V input voltage Vdc Low 0 7 high 12 30 Digital Inputs IN1 to IN4 mA 10 at 24V input voltage Start delay IN1 to IN4 s Ca 1 Switch off delay IN1 to IN4 s Ca 2 Jitter IN1 to IN4 s 0 5 A...

Page 13: ...E LOCK free contact NO S2 2 Safety function relay SAFE LOCK free contact NO IN1 3 Digital Input 1 IN2 4 Digital Input 2 LOCK 5 Switch on of the driver supply of the power stage ENABLE 6 Enables the po...

Page 14: ...SDI interface has four analog inputs They can be used in two different modes single ended or differential The selection of the two modes is done in the controller software 3 4 1 Four independent input...

Page 15: ...nputs and AIN3 and AIN4 as the second pair AIN1 and AIN3 are the inverted inputs and AIN2 and AIN4 are the non inverted inputs Interface X10 2V 20k 22k 2V AIN1 12 AIN2 13 20k 22k inverted Input non in...

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