P.B.M. SE Technical Manual Download Page 4

TECHNICAL MANUAL "SE" (PBM753)

                                                                                  Revision no. 1 dd. 01/02/2017

 

P.B.M.

 S.r.l.

 

via Barella, Z.I. - VIGNOLA ( MO ) ITALIA  Tel. + 39 (059) 7705311  Fax + 39 (059) 7705300 

http://www.gruppopbm.ite-mail :    

[email protected]

       

file:  

Manuale SE PBM753 GB rev.1.doc

  

page 3

 
Figure 2b : 

PBM753

 – side of weldings 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

2.1: MAIN FEATURES OF THE PBM753 CARD 

RL1 ON

Manual charge: connecting the jumper RL1 on, the relay is closed manually

 

Warning: the battery charger can be stopped manually only. 

J2

 

Function selection 

TV

 

Quick  test  (it  allows  to  shortly  check  the  operation  of  the battery charger: the internal clock is 
accelerated and the charging process is simulated) 

AS5s 

Autostart with a delay of 5 seconds 

AS3h

  Autostart  with  a  delay  of  3  hours  (the  automatic  start  of  the  charger  is  enabled  3  hours  after 

connection to power) 

CPR

 

Proportional charge 

CI11h

  Safety timer set at 11 hours (instead of 9, which is the default setting) 

CF4h

  4h-long final charge (instead of 3, which is the default setting) 

CEQ

 

Equalizing charge 

 

J9

 

2-position jumper to select the gassing voltage setting mode (

FIX

, fixed, or 

REG

., adjustable) 

 

J10

 

Selection of battery rated voltage (24V-36V-40V-48V-72V-80V-96V) 

 

NOTE: ALL THE TIMES YOU CHANGES THE JUMPERS SETTING, RESET ALSO MAINS AND BATTERY! 

 

VGAS

  One-turn trimmer to set the gassing point (2,4V/cell) 

 

RL1

 

ON-OFF relay 

 
L5

 

LED indicating the EQUALIZING CHARGE (yellow) 

L4

 

LED indicating a FAULT (red) 

L3

 

LED indicating END OF CHARGE (green) 

L2

 

LED indicating FINAL CHARGE (yellow) 

L1

 

LED indicating BATTERY CONNECTED / CHARGING PROCESS (green) 

 
F1

 

500 mA fuse, 5x20 fuse, as a protection on card power supply 

P1

 

L1

 

L2

 

L3

 

L4

 

L5

 

Summary of Contents for SE

Page 1: ...I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm it e mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc TECHNICAL MANUAL FOR SE BATTERY CHARGER with PBM753 electro...

Page 2: ...TAGE AND CHARGING STAGES 4 4 1 CARD SETTING ON BATTERY CHARGER WITHOUT BATTERY 5 CHAPTER 5 BATTERY CHARGER FUNCTIONS 5 CHAPTER 6 DESCRIPTION OF THE CHARGE 6 FLOATING CHARGE 7 7 1 BATTERY DISCONNECTION...

Page 3: ...y charger operating range with rated voltage from 24V to 96V Card powered by mains only 24Vac ON OFF relay 24VAC 10A with contacts on connector Battery charger functions configuration jumpers set by t...

Page 4: ...ours the automatic start of the charger is enabled 3 hours after connection to power CPR Proportional charge CI11h Safety timer set at 11 hours instead of 9 which is the default setting CF4h 4h long f...

Page 5: ...the gassing voltage which may range between 2 3 and 2 5V cell By turning the one turn VGAS trimmer it is possible to set the gassing voltage with a very high accuracy as described in Chapter 4 1 The P...

Page 6: ...has permanently switched to the final charge stage the LED light will not go off any more even if the battery voltage falls below 2 40V cell In this case reset the mains and make the procedure again C...

Page 7: ...d CHAPTER 6 DESCRIPTION OF THE CHARGE Once all connections mains and battery have been performed the electronic card PBM 753 makes a lighting test of all the leds After this test just the L1 green led...

Page 8: ...on The system is very useful during holidays and week ends since it makes it possible to keep battery charged while preventing overcharging overheating and or water consumption FLOATING CHARGE At the...

Page 9: ...perates during the initial charge the battery charger stops the charging process and signals it by means of the red L4 LED which lights up constant To exit from all fault conditions the battery charge...

Page 10: ...ns voltage which is too high or too low compared with the rated value may result in big differences in the current delivered by the battery charger with following malfunction of the charger and lower...

Page 11: ...se F1 on the PBM753 card 3 Check the path of the charging cables making sure that there are neither bad contacts on plugs nor overheatings on parts of cables or cable terminals 5 Check the voltage pat...

Page 12: ...ES REMEDIES AND OR CHECKS TO BE PERFORMED THE CHARGER DELIVERS TOO MUCH CURRENT Mains very high Adjustments not correct Battery too low Wrong wiring of the Main Transformer 1 Make sure that the charge...

Page 13: ...ion characteristics suitable for the specific load K and D curves BURNT FUSE ON CARD Defective card or wrong power supply of the card 1 Make sure that the voltage battery is correct see Jumper J10 pos...

Page 14: ...n aluminium sheets which act as dissipaters To achieve different current capacities the bridge is made up of a variable number of diodes positioned in parallel on the same plate To test operation of t...

Page 15: ...anuale SE PBM753 GB rev 1 doc page 14 2 Make sure that there is an infinite diode by pointing the positive test prod on positive pole of bridge output and negative test prod on each phases input 3 Mak...

Page 16: ...e Manuale SE PBM753 GB rev 1 doc page 15 4 Make sure that there is an infinite diode voltage by pointing the positive test prod on the phases and negative test prod on the negative output of bridge In...

Page 17: ...130 150V CHAPTER 11 MAINTENANCE AND CLEANING All maintenance and cleaning processes have to be performed by qualified skilled and authorised personnel Since the battery charger is an electrical equip...

Page 18: ...400 420 440V 0 24V TR Three phase transformer TA series RD Diode rectifier bridge PTSxxx E SH1 Shunt 100A 100mV or 200A 100mV P1 ON OFF green button PBM753 Electronic control card with microprocessor...

Page 19: ...sion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 18 WIR...

Page 20: ...ion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 19 WIRI...

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