P.B.M. SE Technical Manual Download Page 10

TECHNICAL MANUAL "SE" (PBM753)

                                                                                  Revision no. 1 dd. 01/02/2017

 

P.B.M.

 S.r.l.

 

via Barella, Z.I. - VIGNOLA ( MO ) ITALIA  Tel. + 39 (059) 7705311  Fax + 39 (059) 7705300 

http://www.gruppopbm.ite-mail :    

[email protected]

       

file:  

Manuale SE PBM753 GB rev.1.doc

  

page 9

 

CHAPTER 9: INSTALLATION, SAFETY, FAILURE DETECTION, AND MAINTENANCE 

In  this  chapter  the  main  info  are  provided,  necessary  to  the 

Service  Personnel

  to  carry  out  a  correct 

installation of the battery charger, a quick detection of the most common failures, and a proper maintenance of 
the unit. 

9.1: INSTALLATION 

The  general  notes  on  installation  are  already  provided  in  the  user  manual  enclosed  to  each  battery  charger.  
Only the major items are summarized below. 

  It  is  essential  to  connect  the  charger  to  a  mains  supply  of  standards  corresponding  to  the  power  of  the 

battery charger installed to be sure that the charger functions properly. 

  The  charger  is  equipped  with  taps  to  adjust  the  charger  to  mains,  compensating  for  possible  differences 

between the voltage available at the user’s site and the rated voltage. 

  The single-phase chargers are preset for a rated voltage of 230V AC. 

  The three-phase chargers are preset for a rated voltage of  400V AC (

or other values depending on the 

destination country

). 

 

Checking the mains voltage is essential

: a mains voltage which is too high or too low compared with the 

rated  value,  may  result  in  big  differences  in  the  current  delivered  by  the  battery  charger  with  following 
malfunction of the charger and lower performances of the battery. 

9.2: SAFETY NOTES 

  Ensure  that  the  battery  charger  is  positioned  onto  a  solid,  flat,  and  even  floor,  and  is  protected  against 

possible impacts from forklift trucks and other vehicles. 

  The  battery  charger  has  to  be  installed  in  a  site  free  from  materials  which  may  prevent  its  natural 

ventilation, necessary to dissipate the produced heat. 

  Do not position the charger near explosive, inflammable, and/or dangerous materials. 

  Make sure that the battery charger is neither exposed to rain, moisture or fog, nor splashed with water. 

  Do  not  install  it  outdoor*,  under  unstable  sheds  or  shelters,with  the  exception  of  special  versions  with 

protection class IPX3 or higher.  

  Check the condition of sockets, fuses and/or switches, existing at user’s site, and of connection cables. Do 

not use patch cords to prolong the existing power cord!! 

  Make sure that the battery charger is equipped with an electrical connector suitable for its power and current 

and it is connected to an adequate mains socket!! (check inputs and powers on the rating plate). 

  Check  connections  between  battery  and  charger:  if  they  are  damaged  and/or  worn-out  they  may  produce 

dangerous overheatings. 

 

All  checks  and/or  settings  have  to  be  performed  by  qualified,  skilled,  and  authorised  personnel 
only. 

 

Summary of Contents for SE

Page 1: ...I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm it e mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc TECHNICAL MANUAL FOR SE BATTERY CHARGER with PBM753 electro...

Page 2: ...TAGE AND CHARGING STAGES 4 4 1 CARD SETTING ON BATTERY CHARGER WITHOUT BATTERY 5 CHAPTER 5 BATTERY CHARGER FUNCTIONS 5 CHAPTER 6 DESCRIPTION OF THE CHARGE 6 FLOATING CHARGE 7 7 1 BATTERY DISCONNECTION...

Page 3: ...y charger operating range with rated voltage from 24V to 96V Card powered by mains only 24Vac ON OFF relay 24VAC 10A with contacts on connector Battery charger functions configuration jumpers set by t...

Page 4: ...ours the automatic start of the charger is enabled 3 hours after connection to power CPR Proportional charge CI11h Safety timer set at 11 hours instead of 9 which is the default setting CF4h 4h long f...

Page 5: ...the gassing voltage which may range between 2 3 and 2 5V cell By turning the one turn VGAS trimmer it is possible to set the gassing voltage with a very high accuracy as described in Chapter 4 1 The P...

Page 6: ...has permanently switched to the final charge stage the LED light will not go off any more even if the battery voltage falls below 2 40V cell In this case reset the mains and make the procedure again C...

Page 7: ...d CHAPTER 6 DESCRIPTION OF THE CHARGE Once all connections mains and battery have been performed the electronic card PBM 753 makes a lighting test of all the leds After this test just the L1 green led...

Page 8: ...on The system is very useful during holidays and week ends since it makes it possible to keep battery charged while preventing overcharging overheating and or water consumption FLOATING CHARGE At the...

Page 9: ...perates during the initial charge the battery charger stops the charging process and signals it by means of the red L4 LED which lights up constant To exit from all fault conditions the battery charge...

Page 10: ...ns voltage which is too high or too low compared with the rated value may result in big differences in the current delivered by the battery charger with following malfunction of the charger and lower...

Page 11: ...se F1 on the PBM753 card 3 Check the path of the charging cables making sure that there are neither bad contacts on plugs nor overheatings on parts of cables or cable terminals 5 Check the voltage pat...

Page 12: ...ES REMEDIES AND OR CHECKS TO BE PERFORMED THE CHARGER DELIVERS TOO MUCH CURRENT Mains very high Adjustments not correct Battery too low Wrong wiring of the Main Transformer 1 Make sure that the charge...

Page 13: ...ion characteristics suitable for the specific load K and D curves BURNT FUSE ON CARD Defective card or wrong power supply of the card 1 Make sure that the voltage battery is correct see Jumper J10 pos...

Page 14: ...n aluminium sheets which act as dissipaters To achieve different current capacities the bridge is made up of a variable number of diodes positioned in parallel on the same plate To test operation of t...

Page 15: ...anuale SE PBM753 GB rev 1 doc page 14 2 Make sure that there is an infinite diode by pointing the positive test prod on positive pole of bridge output and negative test prod on each phases input 3 Mak...

Page 16: ...e Manuale SE PBM753 GB rev 1 doc page 15 4 Make sure that there is an infinite diode voltage by pointing the positive test prod on the phases and negative test prod on the negative output of bridge In...

Page 17: ...130 150V CHAPTER 11 MAINTENANCE AND CLEANING All maintenance and cleaning processes have to be performed by qualified skilled and authorised personnel Since the battery charger is an electrical equip...

Page 18: ...400 420 440V 0 24V TR Three phase transformer TA series RD Diode rectifier bridge PTSxxx E SH1 Shunt 100A 100mV or 200A 100mV P1 ON OFF green button PBM753 Electronic control card with microprocessor...

Page 19: ...sion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 18 WIR...

Page 20: ...ion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 19 WIRI...

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