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ATEX UNLOADER AND RELIEF VALVES

SAFETY NOTE

SN03

Rev. 00

Date 27/10/2020

Pag. 6 of 10

3.3.1 CONNECTION & SETTING

The valve must be connected to a pressure application, usually fed by piston pumps, pressure washers and similar; in

order to prevent possible damage to persons and things, where such an application must be equipped with all safety

parts and control (like safety valves, regulating etc.) foreseen by the directives in force. Use a resistant and adequate

sized tube for the connection, possibly avoiding narrow necks and abrupt direction variations to restrain the pressure

loss.

The valve must be anchored firmly by an appropriate support. This type of valve must be held and fed by a fixed pipe

that prevents any swinging.

The connecting tube to the valve must be of such to help the fluid flow without any excessive pressure drop.

The assembler is compelled also to carry out the inspection of all the connection links.

The apparatus must be installed by the following procedure:

Assure that there is no obstacle placed between valve and attachment; place a suitable gasket that assures a

seal age conform and a protection grade minimum IP54 for Gas and IP6X for powders.

Insert  the  connection  tubes  (entry  and  exit)  following  a  good  technique  and  using  acknowledged

components, adopting the foreseen clamping instructions.

During  the connection of  the  tubes,  make  an  electrical  earth  link-up  with  a  minimum  cable  size  4mm

observing the prescribed terms for equipotential connections.

Inspection after installation, to be carried out by the assembler or end user, in particular the perfect coupling

of usage at the various openings (keep to the limit levels of emission rated in the zoning phase).

3.4 USE & WORKING

3.4.1 WORKING & ADJUSTMENT

The function of the unloader valve is to prevent the risk of overpressure by automatically releasing the overpressure

towards the by-pass line when the pressure exceeds the set value.

The function of the relief valve is to discharge excess fluid to the inlet system when the pressure of the protected

equipment  exceeds  the  maximum  allowable  pressure  values  for  expressly  non-ordinary  reasons  of  operation

(incorrect maneuver with excess pressure and excess temperature, also caused by external fire).

This function takes place with the direct discharge into the atmosphere without the need for drainage with the direct

discharge pipe into the atmosphere, or with recycling in the collection and replenishment system water tank.

The  valves  intent  is  to  be  assembled  into  a  set  whose  destination  has  industrial,  technological  and  production

purposes.

The procedures to observe during function concern the process levels and correct running.

3.4.2 SUITABLE & NON-SUITABLE USE

The cleaning liquid should have an ignition temperature of minimum 50K over the maximum exterior temperature of

the appliance's surface where the cleaning liquid is utilized. (T=70 °C).

It is forbidden to make substantial modifications to the valve (replacement of parts not recognized by P.A. S.p.A. or

assembly  variations).  In  the  other  cases  of  ordinary  &  extraordinary  maintenance  and  repairs,  refer  to  the

maintenance manual.

Summary of Contents for 60.0590.00

Page 1: ...nfo pa etl it VS 80A 150 280 INOX 316 ATEX Technical Manual E 228 Relief valve TECHNICAL SPECIFICATIONS Construction material Body and internal parts made of stainless steel Aisi316 Rated temperature...

Page 2: ...hot water this valve must be fitted upstream the heat generator In addition it is recommended to install devices that limit the fluid temperature accidental increase DISCHARGE SYSTEM AND WATER ADDUCT...

Page 3: ...g see ATEX SAFETY NOTE SN03 PN 10 9408 06 SERVICING The relief valve useful life is 10 years with general inspection and service after 5 years The life duration depends from the working conditions suc...

Page 4: ...guenteDirettivaEuropea to which this declaration refers is in conformity with the following European Directive 2014 34 UE ATEX 2014 34 EU ATEX Laconformit stataverificatainbasedeirequisitidellenormeod...

Page 5: ...Rev 00 Date 27 10 2020 Pag 1 of 10 DOCUMENT REVISION REV DATE MODIFICATION 00 27 10 2020 First issue PREPARED BY RGQ Quality manager Michele QUATTRONE CHECKED BY DUT Technical manager Fabio PEDRONI AP...

Page 6: ...4 1 WORKING ADJUSTMENT 6 3 4 2 SUITABLE NON SUITABLE USE 6 3 4 3 DANGEROUS AREAS 7 3 4 4 DANGER POSSIBLE RISKS 7 3 4 5 PPE PERSONAL PROTECTIVE EQUIPMENT PROCEDURES TRAINING 8 3 5 SYSTEM PROCEDURES 8...

Page 7: ...uced using an evaluation design and manufacturing process which complies the essential safety requirements of Directive 2014 34 EU The assembler has the responsibility to verify the compliance with ot...

Page 8: ...talled in a potentially explosive environment The appliance in question grants that potential sources of priming are not activated in normal functioning and even in case of foreseeable and rare failur...

Page 9: ...d movement of the valves must guarantee that they are not subject to shock impacts tumbles deterioration and other damaging which could compromise the function of the valve Any eventual damage must be...

Page 10: ...ipotential connections Inspection after installation to be carried out by the assembler or end user in particular the perfect coupling of usage at the various openings keep to the limit levels of emis...

Page 11: ...excluded during a normal function even if they can occur in case of foreseen and rare dysfunctions they can be caused by friction knocks or abrasion hammering Ultrasounds acoustic danger Tank measurem...

Page 12: ...ble liquids noxious substances etc Others in relation to type of use The use of the valve must foresee a precise training formation It is necessary to pertain to the application of the local safety re...

Page 13: ...cleaning it is necessary to use non corrosive products or solutions suitable to remove the work residue and that do not damage the O ring surfaces For the cleaning operations do not use aggressive che...

Page 14: ...f this safety note After reinstalling the device and before placing the equipment under pressure verify the correct tightness between the connections and apparatus and its efficiency 3 6 5 REPLACEMENT...

Page 15: ...Hex nut M10 Sst 3 10 8 60 0406 31R Spring holding washer brass 1 10 9 10 3174 10R O ring 2 62x9 93 mm Vi 70 1 10 10 10 4015 00R Back up ring 10x14 5x1 2 mm 1 10 11 15 1032 00R Roll pin 3x18 mm Sst 1 1...

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