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OzotechEOG

Enhanced Oxidation Generator

Installation and Service Manual

M43-31506

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Summary of Contents for EOG

Page 1: ...OzotechEOG Enhanced Oxidation Generator Installation and Service Manual M43 31506 ...

Page 2: ...onment 4 4 2 Installation 5 6 4 3 Operation 7 5 0 Maintenance 9 5 1 Ozone Generator Maintenance 9 11 5 2 Timer Service Reset Instructions 11 12 6 0 Spare Replacement Parts 13 7 0 Specifications 14 8 0 Component Replacement 14 9 0 Troubleshooting Guide 15 10 0 Illustrations 16 Figure 1 OzotechEOG internal layout 16 Rev B 10 01 20 ...

Page 3: ... The warranty shall be null void and non binding upon Ozotech Incorporated if Ozotech Incorporated or authorized service center determines the cause of malfunction or defect to be a result of 1 Failure to perform proper maintenance as defined and recommended in this manual 2 Failure to adhere to and provide proper operating conditions as defined in this manual including operation outside of temper...

Page 4: ...ing damage Clearly write the RMA number on the outside of the shipping package Verify that the address is correct and current Shipments that are not factory authorized will be refused It is recommended that you ship with a reputable and reliable shipping company and that the contents of the package are insured Ozotech Inc accepts no responsibility for damage or loss of equipment in transit ALL FRE...

Page 5: ... in contact with water Only qualified personnel should be allowed to set up maintain and operate this equipment The equipment must be operated using a properly grounded electrical circuit that is protected by either a fuse or circuit breaker Do not use an extension cord to supply power to this equipment Ozotech Inc assumes no liability for damages or injuries incurred by misuse of this product ...

Page 6: ...to choose a cool clean external operating environment Consideration of these factors should be a priority Mount your ozone generator in the best possible operating environment that is available at the chosen site If possible mount in an area that is free of airborne moisture particles Internal Keep the inside of the generator chassis clean and dry Dust particles and condensation pose a challenge t...

Page 7: ...gnal relay terminal block of the control circuit board Make sure the wire is flush in the channel for proper bracket installation b Replace the control board bracket into backplate until it snaps into place 4 2 Installation 1 Mount the OzotechEOG to the Clack control valve A 2 Philips screwdriver will be required a Install clamp ring into OzotechEOG backplate receiver b Install port clip into Ozot...

Page 8: ...f the OzotechEOG 7 Program ozone start and end schedule using control valve PCB 4 2 Installation Continued 6 a Enter cycle programming mode b Set backwash to 14 minutes c Set draw time to 40 minutes d Turn off fill e Turn off rinse f Set relay to on g Set the relay on time to 15 minutes one minute longer than backwash h Set the relay duration for 38 minutes 2 minutes less than draw time i Return t...

Page 9: ...ED Diagnostic Functions Green Light Blinking Slowly Standby mode unit is powered pilot input is OFF Green Light Blinking Quickly High voltage startup up to 3 sec onds Green Light Solid High voltage is ON stable CD cell producing ozone Red Light Solid Unstable operation CD cell may need cleaning Green Red Light Alternating Twice Second HV is ON but operating current is low If persistent CD cell may...

Page 10: ... wire to GND terminal to complete the desired circuit See figure 1 on page 14 for auxiliary output locations Fusing The control PCB is equipped with automatically resetting on board fuses If these fuses trip due to a short of the HV transformer excessive load on the auxiliary output s remove excessive load cause of short and cycle main power on off to reset If the HV transformer is shorted the LED...

Page 11: ...y other modifications or adjustments to internal components will cause the unit to function outside of manufacturer s specifications and will cause damage to the unit not covered under warranty terms 5 1 Ozone Generator Maintenance Frequency of Maintenance Every 12 months more frequently in high humidity areas Perform the following CD cell cleaning procedure Note A CD cell cleaning kit may be purc...

Page 12: ...g clips 2 Flush the CD cell with warm water until the water comes out entirely clean a Connect a 3 16 I D piece of tubing to either of the CD cell barb fittings b Using a syringe or rubber bulb pump to work the warm water through the CD cell flushing until all nitric acid or obstructions are removed and the water runs clean NOTE Hot water can be used if nitric acid buildup is severe 3 Ensure that ...

Page 13: ...t and moisture 4 Thoroughly clean and dry the inside of the generator 5 Replace top cover 6 Replace any in line and brine elbow check valves 5 2 Maintenance Timer Service Reset Instructions Normally the EOG II controller board will signal cell maintenance is due by changing the LED indicator light to an orange color once service has been performed then the timer will be reset simply by pressing th...

Page 14: ...ion is active Press reset button again to complete reset LED will pulse green when finished 4 EOG is now ready to operate as normal Note This feature only applies to EOGs made after May 2020 See program rev code on side of transformer and or date code in serial number Note To abort the timer reset once timer reset function is active pulsing orange disconnect then reconnect power without pressing a...

Page 15: ...resistant in line check valve 1 40080 03 Wall transformer 120 240VAC to 12VDC regulated domestic customers only 47044 1 CD cell maintenance kit Denotes recommended spare maintenance parts with initial purchase Followed by additional quantity recommended for one year s scheduled maintenance 13 ...

Page 16: ...ORE PERFORMING SERVICE 1 With the front cover removed remove the CD cell from the ozone generator a Disconnect the red spadeterminal connector from the CD cell connection terminal b Cut the CD cell retaining strap holding the cell into the cell clips and discard c Disconnect the air inlet and ozone outlet hoses from the CD cell barb fittings d Pull the CD cell straight up from the retaining clips ...

Page 17: ... unit back into service or contact factory for service Unit is connected to improper power source Refer to pg 12 to ensure that unit is plugged into proper voltage outlet Unit turns on but no ozone output Frequency driver is defective Replace PCB board Frequency driver high voltage lead not connected to ozone cell Connect red flag terminal to CD cell spade connection Water has been allowed to back...

Page 18: ...10 0 Illustrations Figure 1 OzotechEOG internal layout 16 ...

Page 19: ...Maintenance Notes ...

Page 20: ...Ozotech Inc 1015 South Main Street Yreka CA 96097 Ph 530 842 4189 ozotech com ...

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