Ozotech AIM BTU 1000, Installation And Service Manual

Page: 6 / 23

M43-31334&5 REV A
INTERNAL
The operating environment inside the chassis is also important. Maintaining a clean, dry unit will
increase overall performance and extend service life. A common cause of failure is un-contained
corona (electrical arcs) within the chassis environment. Moisture and dust are facilitators of this
condition. They both help set up a “path” for the corona to develop and follow. Once established,
corona usually does not stop until it has become severe enough to cause catastrophic failure of
the corona discharge cell or manifold, and subsequently blows the fuse. Note: If this condition
develops, contact the manufacturer.
2.2 Internal Air flow Specifications
As mentioned in the Theory of Operation section, Cold Plasma Corona Discharge relies upon a
flow of air passing between the corona discharge cell and the perforated grid to produce ozone
and keep the corona cell and manifold cool.
The rate at which air is drawn (or forced) through the ozone generator is user adjustable. You
may fine-tune the flow rate to best suit your specific application. However, in no case should the
airflow rate be allowed to drop below the minimum values specified below. Failure to provide
minimum airflow rates may allow your ozone generator to develop excessive heat, possibly
leading to equipment failure.
The minimum air flow rate is: 3 SCFH (1.5 LPM).
The maximum air flow rate is: 20 SCFH (9.5 LPM).
2.3 Input Air Preparation
Regardless of the method of ozone generation, properly preparing the input air (feed gas) will
pay huge dividends in performance and reliability. Ozotech, Inc. does not recommend the use
of any AIM series ozone generator without air preparation. Warranty coverage of your ozone
generator is contingent upon operation with air preparation equipment.
The key to air preparation is in the removal of hydrogen (H) and nitrogen (N) found in ambient air.
When atoms of hydrogen and nitrogen are subject to corona discharge (cold spark or otherwise),
by-products such as nitrous acid (HNO2) and nitric acid (HNO3) are formed. The formation of
these compounds inhibits performance and increases the frequency of maintenance.
To understand how performance is affected, we must recall from the Theory of Operation section
that ozone is created by splitting an oxygen molecule (O2), and then joining the liberated oxygen
atoms (O) with intact oxygen molecules.
Imagine that in addition to oxygen molecules, your feed gas also contains hydrogen and nitrogen
atoms. After being subjected to corona, some of the hydrogen and nitrogen atoms will attach
themselves to intact ozone molecules, forming HNO3, or nitric acid. Others will attach themselves
to oxygen molecules, forming HNO2, or Nitrous acid. It is the formation of these compounds
that reduces performance potential. It is simple to understand why. If ozone molecules were not
being “used” by hydrogen and nitrogen in the formation of acids, more would be available to be
used in oxidation. Likewise, if oxygen molecules were not “used” to form acids, they would be
available for the creation of more ozone.
2