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Ozotech AIM BTU 1000, Installation And Service Manual

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Ozotech AIM BTU 1000 Installation And Service Manual Download Page 2

M43-31334&5 REV A

Dear Valued Customer:

Congratulations on your purchase of the AIM Series ozone generator!

This user manual was created to help you get the most out of your new device and to 

assist you with the initial set up. Please visit ozotech.com to learn more about this and 

other products.

Thank you for choosing Ozotech products!

Summary of Contents for AIM BTU 1000

Page 1: ...AIM BTU 1000 2000 Ozone Generators Installation and Service Manual M43 31334 5 REV A ...

Page 2: ...chase of the AIM Series ozone generator This user manual was created to help you get the most out of your new device and to assist you with the initial set up Please visit ozotech com to learn more about this and other products Thank you for choosing Ozotech products ...

Page 3: ... contact with water Only qualified personnel should be allowed to set up operate and maintain this equipment Do not use an extension cord to supply power to this equipment Use a power conditioner if line voltage fluctuates outside of specified range Unit must be disconnected from power prior to performing service or repair Ozotech Inc assumes no liability for damages or injuries incurred by misuse...

Page 4: ...low Specifications 2 2 3 Input Air Preparation 2 2 4 Input Power Regulations 3 3 0 Maintenance 4 3 1 Corona Discharge Cell Maintenance 4 7 3 2 Intake Filter Maintenance 8 3 3 Chassis Maintenance 8 3 4 Check Valve Replacement 9 4 0 Fusing Specifications 10 5 0 Spare Replacement Parts 10 6 0 Troubleshooting Guide 11 12 7 0 Illustrations 13 16 8 0 Limited Warranty 17 9 0 Service Returns 18 ...

Page 5: ...e designs by constantly exposing a fresh supply of oxygen molecules to the corona and by keeping the cell and manifold cool Recent improvements in the design have led to a method of producing ozone where the cell 1 Is capable of withstanding high voltage inputs without plating 2 Experiences no relative expansion or contraction of the parts 3 Is able to operate at lower temperatures than convention...

Page 6: ...on Regardless of the method of ozone generation properly preparing the input air feed gas will pay huge dividends in performance and reliability Ozotech Inc does not recommend the use of any AIM series ozone generator without air preparation Warranty coverage of your ozone generator is contingent upon operation with air preparation equipment The key to air preparation is in the removal of hydrogen...

Page 7: ... to push prepared air through the generator This method is utilized in the majority of AIM series ozone generator applications Your AIM series ozone generator is designed for not more than 5 psi of internal pressure 2 4 Input Power Requirements The AIM Series Ozone Generators were developed to accommodate a wide range of world supply voltages and frequencies Because of this versatility they are bu...

Page 8: ...h voltage arcing Frequency of Maintenance Every 4800 hours 6 months To maintain the Corona Discharge Cells 1 Disconnect unit from power source Allow generator and room to clear of ozone gas 2 Loosen the four 4 screws securing the chassis lid and remove the lid assembly 3 Locate the high voltage wires connected to the top of each corona discharge cell Pay close attention to the wire routing It will...

Page 9: ...he scale b Remove the ozone delivery tubing from the venturi injector inlet or equivalent and seal to pressurize the generator and ozone delivery tubing c Using a suitable leak check solution available through your Ozotech Inc dealer check for leaks at the tube chamber interface tubing connections etc Immediately correct any leaks prior to placing your unit back in service Figure 1 CD Cell Interfa...

Page 10: ...M43 31334 5 REV A 6 Figure 2 CD Cell Cap Removal and Installation ...

Page 11: ...M43 31334 5 REV A 7 Figure 3 CD Cell Manifold Assembly ...

Page 12: ... To Replace Intake Filter Replacement procedure is identical to maintenance procedure Note Depending on the severity of your specific environment it may be necessary to increase frequency of replacement 3 3 Chassis Maintenance Proper maintenance of your generator chassis will provide more than aesthetic advantages Dust and moisture can contribute to a path for electrical arcs A clean internal envi...

Page 13: ...r has built up on the internal O ring replacement should be performed immediately regardless of elapsed time since last replacement Reference figure 4 for check valve detail The required replacement schedule is listed below and must be performed on schedule even if the check valve appears sound Frequency of Replacement Every 3 months To Replace Check Valve 1 Disconnect unit from power source Allow...

Page 14: ...s Part Description 40155 Cool Tube Replacement 47018 304 Ozone Resistant In line Check Valve 38097 Cabinet Inlet Filter Media Qty 5 43230 Fuse 3 15A Slow Blow IEC 127 45264 03 AIM BTU Hybrid PVC Cap 44244 Ozone Resistant Tubing 1 4 ID x 7 16 OD 44141 Ozone Resistant Tubing 3 8 ID x 5 8 OD 40147 AB1 Replacement HV Transformer Prepped for AIM BTU 1000 40147 AB2 Replacement HV Transformer Prepped for...

Page 15: ... all wiring issues pri or to placing unit back into service or contact Ozotech Inc for techni cal support Light is not receiving power Connect light power leads to correct power source per wiring diagram Light has failed Contact Ozotech Inc for replacement part information Unit keeps blowing fuses Electrical short circuit Visually inspect unit and compare wiring to diagram Inspect corona discharge...

Page 16: ...tions section 2 2 Ensure intake air filter is clean dry and undamaged Perform any necessary maintenance before plac ing unit back into service Unit is connected to improper power source Refer to Input Power Requirements section 2 4 or power rating label on side of chassis for proper electrical requirements Connect unit to proper power source Unit does not produce adequate concentration of ozone ev...

Page 17: ...M43 31334 5 REV A 7 0 Illustrations Figure 5 Front Exterior View Figure 6 Left Side Exterior View 13 ...

Page 18: ...M43 31334 5 REV A Figure 8 Left Side Interior View Figure 7 Front Interior View 14 ...

Page 19: ...M43 31334 5 REV A Figure 9 Right Side Interior View 15 ...

Page 20: ...M43 31334 5 REV A Figure 10 AIM BTU 1000 2000 Wiring Diagram 16 ...

Page 21: ...fund the purchase price perform repairs or replace equipment at the option of Ozotech Inc The warranty shall be null void and non binding upon Ozotech Inc if Ozotech Inc or authorized service center determines the cause of malfunction or defect to be a result of 1 Failure to perform proper maintenance as defined and recommended in this manual 2 Failure to adhere to and provide proper operating con...

Page 22: ...ase package the product to ensure against shipping damage Clearly write the RMA number on the outside of the shipping package Verify that the address is correct and current Shipments that are not factory authorized will be refused It is recommended that you ship with a reputable and reliable shipping company and that the contents of the package are insured Ozotech Inc accepts no responsibility for...

Page 23: ...Ozotech Inc 1015 South Main Street Yreka CA 96097 Ph 530 842 4189 ozotech com ...

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