background image

ROUTER SAFETY WARNINGS

 

WARNING! 

When using mains-powered tools, basic safety precautions, including the 

following, should always be followed to reduce risk of fire, electric shock, personal injury 

and material damage.

 

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before 

operating the tool. 

Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply 

corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tool is double insulated in accordance with AS/NZS 60745-1; 

 

therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid 

a hazard.

Note:

 Double insulation does not take the place of normal safety precautions when operating this tool. The 

insulation system is for added protection against injury resulting from a possible electrical insulation failure 

within the tool.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the 

extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not 

suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric 

shock.

WARNING!

 

Read all safety warnings and all instructions. 

Failure to follow the warnings and 

instructions may result in electric shock, fire and/or serious injury. 

 

Save all warnings and instructions for future reference. The term “power tool” in the 

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power 

tool.

1. Work area safety 

a.  

 Keep work area clean and well lit

. Cluttered or dark areas invite accidents. 

b.  

 Do not operate power tools in explosive atmospheres, such as in the presence of flammable 

liquids, gases or dust.

 Power tools create sparks which may ignite the dust or fumes. 

c.  

 Keep children and bystanders away while operating a power tool.

 Distractions can cause you to 

lose control.

2. Electrical safety 

a.  

 Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any 

adapter plugs with earthed (grounded) power tools.

 Unmodified plugs and matching outlets will 

reduce risk of electric shock. 

b.    

Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and 

refrigerators. 

There is an increased risk of electric shock if your body is earthed or grounded. 

c.    

Do not expose power tools to rain or wet conditions.

 Water entering a power tool will increase the 

risk of electric shock. 

d.  

 Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. 

Keep cord away from heat, oil, sharp edges or moving parts.

 Damaged or entangled cords increase 

the risk of electric shock. 

e.    

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

 Use of a 

cord suitable for outdoor use reduces the risk of electric shock. 

f.  

 If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) 

protected supply.

 Use of an RCD reduces the risk of electric shock. 

3. Personal safety 

a.  

 Stay alert, watch what you are doing and use common sense when operating a power tool. Do 

not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

 A 

moment of inattention while operating power tools may result in serious personal injury. 

b.  

Use personal protective equipment. Always wear eye protection.

 Protective equipment such as dust 

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce 

personal injuries. 

c.  

 Prevent unintentional starting. Ensure the switch is in the off-position before connecting to 

power source and/or battery pack, picking up or carrying the tool. 

Carrying power tools with your 

finger on the switch or energising power tools that have the switch on invites accidents. 

d.    

Remove any adjusting key or wrench before turning the power tool on.

 A wrench or a key left 

attached to a rotating part of the power tool may result in personal injury. 

e.    

Do not overreach. Keep proper footing and balance at all times.

 This enables better control of the 

power tool in unexpected situations. 

f.  

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away 

from moving parts.

 Loose clothes, jewellery or long hair can be caught in moving parts.

g.    

If devices are provided for the connection of dust extraction and collection facilities, ensure 

these are connected and properly used.

 Use of dust collection can reduce dust-related hazards.

4. Power tool use and care 

a.  

 Do not force the power tool. Use the correct power tool for your application. 

The correct power tool 

will do the job better and safer at the rate for which it was designed. 

b.    

Do not use the power tool if the switch does not turn it on and off.

 Any power tool that cannot be 

controlled with the switch is dangerous and must be repaired. 

c.  

 Disconnect the plug from the power source and/or the battery pack from the power tool before 

making any adjustments, changing accessories, or storing power tools.

 Such preventive safety 

measures reduce the risk of starting the power tool accidentally. 

d.    

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the 

power tool or these instructions to operate the power tool.

 Power tools are dangerous in the hands 

of untrained users. 

e.    

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and 

any other condition that may affect the power tool’s operation. If damaged, have the power tool 

repaired before use.

 Many accidents are caused by poorly maintained power tools. 

f.  

 Keep cutting tools sharp and clean.

 Properly maintained cutting tools with sharp cutting edges are 

less likely to bind and are easier to control. 

g.    

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking 

into account the working conditions and the work to be performed. 

Use of the power tool for 

operations different from those intended could result in a hazardous situation. 

5. Service 

a.  

 Have your power tool serviced by a qualified repair person using only identical replacement 

parts. 

This will ensure that the safety of the power tool is maintained.  

b.  

 If the supply cord is damaged, it must be replaced by the manufacturer,

 its service agent or 

similarly qualified persons in order to avoid a hazard.  

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

WARNING!

 This appliance is not intended for

 use by persons (including children) with 

reduced physical, sensory or mental capabilities, or lack of experience and knowledge, 

 

unless they have been given supervision or instruction concerning use of the appliance by 

a person responsible for their safety.

Recommendations for the use of a residual current device

 (RCD) with a rated residual current 

of 30mA or less.

Hold power tool by insulated gripping surface, because the cutter may contact its own cord. 

Cutting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.

Use clamps or another practical way to secure and support the workpiece to a stable 

platform. 

Holding the work by hand or against the body leaves it unstable and may lead to loss of 

control.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect 

the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged 

or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension 

lead not suitable for the power input of the tool or which is damaged of defective may result in a risk 

of fire and electric shock.
It is recommended that the extension lead is a maximum of 25m in length. Do not use multiple 

extension leads.

•  Wear safety glasses or goggles when operating this tool.
•  Only use router bits with a shank diameter equal to the size of the collet installed in the tool.
•  Only use router bits suitable for the no-load speed of the tool.
• 

Do not use the tool in an inverted position.

• 

Do not attempt to use the tool in a stationary mode.

•  Take special care when routing MDF or surfaces coated with lead-based paint.
•  Wear a dust mask specifically designed for protection against lead paint dust and fumes and 

ensure that persons within or entering the work area are also protected.

• 

Do not let children or pregnant women enter the work area.

• 

Do not eat, drink or smoke in the work area.

•  Dispose of dust particles and any other debris safely.

Summary of Contents for ROU-5000

Page 1: ...CATIONS Voltage 230 240V 50Hz Input 850W No Load Speed 11 500 32 000 min Collet Size 6 35mm 1 4 Plunge Depth 30mm Turret Stops 3 Weight 3 3kg ROU 5000 WHAT S IN THE BOX Router ozito com au Guide Fence Dust Extraction Adaptor Template Guide ...

Page 2: ...nut with provided spanner Do not remove completely 13 Spanner 14 Dust Extraction Adaptor 15 Template Guide 16 Hex Key 17 Side Handle Screws 18 Guide Fence Rod Screws 19 Dust Extraction Adaptor Screws 20 Guide Fence 21 Guide Fence Rods ACCESSORIES SETUP PREPARATION 2 Align the handles to the fixing square on sides of router 1 Depress and hold the spindle lock button press hold 3 Fully insert the ro...

Page 3: ...it 2 Line the guide rods up with the holes in the guide fence Secure in place with the fence screws 4 Loosen guide fence locking knobs 6 Adjust the guide fence until it is the correct distance from the router bit and the cut to be made Tighten guide fence locking knobs to fasten guide fence in place Adjust Distance The guide fence is an effective aid when cutting in a straight line when chamfering...

Page 4: ...s the workpiece then tighten the depth rod adjustment knob 5 Raise the depth rod up until you reach your desired cutting depth 2 Ensure the plunge lock lever is released 4 Place the router on the workpiece so that the router bit over hangs the work edge Desired Depth of Cut This method is best suited when routing the outside edge of a workpiece This method is best suited when routing the inside th...

Page 5: ...wn 6 CONTROLS 1 Place the base plate on the workpiece ensuring the bit is not in contact with the material to be cut 3 Lower the router body into the work piece 2 Turn the router on and wait for the bit to reach full speed 5 Follow the below guide to assist you when routing your workpiece 4 Lock the router in position at the desired cutting depth 7 MAKING A CUT Direction of the router travel When ...

Page 6: ...he V groove bit in that it creates channels or flutes in a workpiece dove tail Most commonly used to create tails for dovetail joinery Plunge cuts a flat bottom with angled sides into a workpiece CHamfer Cuts a 45 degree angle on a square edge Cove bit Used to create a concave rounded edge to a piece of timber Often used in conjunction with a roundover bit round over bit Creates a rounded edge on ...

Page 7: ...mage to the router Carbon brushes will wear out after many uses but when the carbon brushes need to be replaced take the router to an electrician or a power tool repairer for a quick and low cost replacement Always replace both carbon brushes at the same time Note Ozito Industries will not be responsible for any damage or injuries caused by the repair of the router by an unauthorised person or by ...

Page 8: ... questions please contact Ozito Customer Service on Australia 1800 069 486 New Zealand 0508 069 486 enquiries ozito com au The following is a list of spare parts carried by Ozito Please contact Customer Service for any parts not listed 1 2 32 36 37 38 39 40 41 46 3 87 86 85 84 59 62 50 50 49 78 79 80 81 82 83 4 45 44 43 42 33 34 35 47 48 49 50 51 52 53 54 55 56 57 58 60 61 66 63 64 65 50 73 74 75 ...

Page 9: ...the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the conn...

Page 10: ...assembled or tampered with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE OZITO Australia New Zealand Head Office 1 23 Letcon Drive Bangholme Victoria Austr...

Reviews: