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MAINTENANCE

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLESHOOTING

Power tools that are no longer usable should not be disposed of 

with household waste but in an environmentally friendly way. Please 

recycle where facilities exist. Check with your local council authority 

for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. 

Reuse of recycled material decreases pollution in the environment. 

Please recycle packaging where facilities exist. Check with your 

local council authority for recycling advice.

•  Keep the ventilation vents of the router clean at all times, if possible, prevent 

foreign matter from entering the vents.

•  After each use, blow air through the router housing to ensure it is free from 

all dust particles which may build up. Build up of dust particles may cause the 

router to overheat and fail.

•  If the enclosure of the router requires cleaning, do not use solvents but a 

moist soft cloth only. Never let any liquid get inside the router; never immerse 

any part of the router into a liquid.

Carbon Brushes

When the carbon brushes wear out, the router will spark and/or stop. 

Discontinue use as soon as this happens. They should be replaced prior to 

recommencing use of the router. Carbon brushes are a wearing component of 

the router therefore not covered under warranty. Continuing to use the router 

when carbon brushes need to be replaced may cause permanent damage to 

the router. Carbon brushes will wear out after many uses but when the carbon 

brushes need to be replaced, take the router to an 

electrician or a power tool repairer for a quick and 

low cost replacement. Always replace both carbon 

brushes at the same time.

Note: Ozito Industries will not be responsible for any 

damage or injuries caused by the repair of the router 

by an unauthorised person or by mishandling of the 

router.

Collet Nut 

 

SPROU5000-59

6.35mm Collet   

SPROU5000-58

Collet Spring 

 

SPROU5000-57

Carbon Brushes (set) 

SPROU5000-15

Spare parts can be ordered from the Special Orders Desk 

at your local Bunnings Warehouse.

 

For further information, or any parts not listed here, visit 
www.ozito.com.au or contact Ozito Customer Service:

 

Australia 1800 069 486 

New Zealand 0508 069 486

 

E-mail: [email protected]

SPARE PARTS

  

V

  

   Volts 

   

           

Hz

  

   Hertz

  

~

  

   Alternating current 

            

W

  

   Watts 

  

             

 

 /min

     Revolutions or     

 

               reciprocation per minute

Double insulated 

Regulator compliance mark

Read instruction manual

Warning

n

o

      No load speed

SYMPTOM

POSSIBLE CAUSE

REMEdY

Router will not 

operate

No supply of power

Check that power is 

available at source

Router runs slowly

Blunt or damaged 

router bits

Re-sharpen or replace 

router bits

Variable speed set low Increase variable speed 

setting

Motor is overloaded

Reduce excessive load 

or force on router

Excessive vibration

Bent router bit shaft

Replace router bit

Sparking visible 

through the 

housing vents

This is normal and 

does not indicate a 

problem

No action is required

Heavy sparking 

occurs inside motor 

housing

Brushes not moving 

freely

Disconnect power, 

remove brushes, clean 

or replace

Summary of Contents for ROU-5000

Page 1: ...CATIONS Voltage 230 240V 50Hz Input 850W No Load Speed 11 500 32 000 min Collet Size 6 35mm 1 4 Plunge Depth 30mm Turret Stops 3 Weight 3 3kg ROU 5000 WHAT S IN THE BOX Router ozito com au Guide Fence Dust Extraction Adaptor Template Guide ...

Page 2: ...nut with provided spanner Do not remove completely 13 Spanner 14 Dust Extraction Adaptor 15 Template Guide 16 Hex Key 17 Side Handle Screws 18 Guide Fence Rod Screws 19 Dust Extraction Adaptor Screws 20 Guide Fence 21 Guide Fence Rods ACCESSORIES SETUP PREPARATION 2 Align the handles to the fixing square on sides of router 1 Depress and hold the spindle lock button press hold 3 Fully insert the ro...

Page 3: ...it 2 Line the guide rods up with the holes in the guide fence Secure in place with the fence screws 4 Loosen guide fence locking knobs 6 Adjust the guide fence until it is the correct distance from the router bit and the cut to be made Tighten guide fence locking knobs to fasten guide fence in place Adjust Distance The guide fence is an effective aid when cutting in a straight line when chamfering...

Page 4: ...s the workpiece then tighten the depth rod adjustment knob 5 Raise the depth rod up until you reach your desired cutting depth 2 Ensure the plunge lock lever is released 4 Place the router on the workpiece so that the router bit over hangs the work edge Desired Depth of Cut This method is best suited when routing the outside edge of a workpiece This method is best suited when routing the inside th...

Page 5: ...wn 6 CONTROLS 1 Place the base plate on the workpiece ensuring the bit is not in contact with the material to be cut 3 Lower the router body into the work piece 2 Turn the router on and wait for the bit to reach full speed 5 Follow the below guide to assist you when routing your workpiece 4 Lock the router in position at the desired cutting depth 7 MAKING A CUT Direction of the router travel When ...

Page 6: ...he V groove bit in that it creates channels or flutes in a workpiece dove tail Most commonly used to create tails for dovetail joinery Plunge cuts a flat bottom with angled sides into a workpiece CHamfer Cuts a 45 degree angle on a square edge Cove bit Used to create a concave rounded edge to a piece of timber Often used in conjunction with a roundover bit round over bit Creates a rounded edge on ...

Page 7: ...mage to the router Carbon brushes will wear out after many uses but when the carbon brushes need to be replaced take the router to an electrician or a power tool repairer for a quick and low cost replacement Always replace both carbon brushes at the same time Note Ozito Industries will not be responsible for any damage or injuries caused by the repair of the router by an unauthorised person or by ...

Page 8: ... questions please contact Ozito Customer Service on Australia 1800 069 486 New Zealand 0508 069 486 enquiries ozito com au The following is a list of spare parts carried by Ozito Please contact Customer Service for any parts not listed 1 2 32 36 37 38 39 40 41 46 3 87 86 85 84 59 62 50 50 49 78 79 80 81 82 83 4 45 44 43 42 33 34 35 47 48 49 50 51 52 53 54 55 56 57 58 60 61 66 63 64 65 50 73 74 75 ...

Page 9: ...the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the conn...

Page 10: ...assembled or tampered with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE OZITO Australia New Zealand Head Office 1 23 Letcon Drive Bangholme Victoria Austr...

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