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WARNINGS!.

Always wear eye protection.
- This appliance is not intended for use by persons (including children) with reduced physical, 

sensory or mental capabilities, or lack of experience and knowledge, unless they have been 

given supervision or instruction concerning use of the appliance by a person responsible for 

their safety.
- Young children should be supervised to ensure that they do not play with the appliance.
a)   Check the blade before mounting it into the saw. 

Make sure that it is in no way cracked or 

warped.

 

Only use sharp blades.

b)   When the blade is installed, stand to one side, out of line with the blade, and run the tool 

for at least a minute to make sure that it is not faulty.

 Always stay out of line of the blade when 

using the saw.

c)   Do not use a blade marked with a lower RPM than that of the no load speed shown on the 

rating plate of the tool.

d)   Check that the mains voltage matches that given on the rating plate before plugging in the 

tool.

e)  Ensure that the workpiece is held tight in the vise.
f)   When cutting through long material, ensure that it is supported properly by packing up 

each end to match the height of the vise.

g)  Use only good quality blades.
h)   Let the blade do the cutting at a reasonable feed. 

If too much pressure is applied the motor will 

be overloaded causing the blade to slow resulting in inefficient cutting and possible damage to the 

motor.

i)   When operating the cold cut saw, 

use safety equipment including safety goggles or shield, ear 

protection, dust mask and protective clothing including safety gloves.

j)  Do not use the saw unless the guards are in place.
k)  Always stand to one side when operating the saw. 
l)  Never use your hands to remove debris or waste close by the saw blade.
m)  Rags, cloths, cord, string and the like should never be left around the work area.

n)  Do not attempt to free a jammed blade before first switching off the machine.

o)  Do not slow or stop a blade with a piece of metal.

 Let the blade come to rest naturally.

p)   If you are interrupted when operating the saw

, complete the process and switch off before 

looking up.

q)  Periodically check that all nuts, bolts and other fixings are properly tightened.

r)   Always hold the saw on parts that are insulated. 

If you accidentally cut into hidden wiring or 

the saw’s own cable, the metal parts of the saw will become ‘live’. Switch off at the mains and 

remove the plug immediately.

s)  Wear gloves when handling saw blades.

t)   Keep the floor area around the machine level,

 well maintained and free of loose materials such 

as cut-offs.

WARNING! 

For your own safety read instruction manual before operating cold cut saw. Wear 

eye protection. Keep hands out of path of saw blade. Do not operate saw without guards 

in place. Do not perform any operation freehand. Never reach around saw blade. Turn off 

tool and wait for saw blade to stop before moving workpiece or changing settings. When changing 

the blade, replace and secure all guarding to its original position and correctly before starting tool. 

Disconnect power (or unplug tool as applicable) before changing blade or servicing. Do not expose to 

rain or use in damp locations.

WARNING. 

Before connecting a tool to a power source (mains switch power point receptacle, 

outlet, etc.) be sure that the voltage supply is the same as that specified on the nameplate 

of the tool. A power source with a voltage greater than that specified for the tool can result in 

serious injury to the user, as well as damage to the tool. If in doubt, do not plug in the tool. Using a 

power source with a voltage less than the nameplate rating is harmful to the motor.
The tool must be used only for its prescribed purpose. Any use other than those mentioned in this 

Manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any 

damage or injury resulting from such cases of misuse. The manufacturer shall not be liable for any 

changes made to the tool nor for any damage resulting from such changes.
Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors. The 

following hazards may arise in connection with the tool’s construction and design:
•  Contact with the blade.
•  Kickback of workpiece and parts of workpiece.
•  Blade fracture.
•  Damage to hearing if effective earmuffs are not worn.
•  Harmful emissions of dust when the machine is used in closed rooms. 
Do not use blades that are deformed or cracked. Always remove the plug from the mains socket 

before making any adjustments or maintenance, including changing the blade.

COLD CUT SAW SAFETY WARNINGS

 

WARNING! 

When using mains-powered tools, basic safety precautions, including 

the following, should always be followed to reduce risk of fire, electric shock, 

personal injury and material damage. 

Read the whole manual carefully and make sure you know how to switch the tool off in an 

emergency, before operating the tool. 

Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply 

corresponds to the voltage on the rating plate.

Note:

 The supply of 230V and 240V on Ozito tools are interchangeable for Australia and  

New Zealand.

This tool is double insulated in accordance with AS/NZS 60335-1;  

therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order 

to avoid a hazard.

Note:

 Double insulation does not take the place of normal safety precautions when operating this 

tool. The insulation system is for added protection against injury resulting from a possible electrical 

insulation failure within the tool.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect 

the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged 

or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension 

lead not suitable for the power input of the tool or which is damaged or defective may result in a risk 

of fire and electric shock.

WARNING!

 

Read all safety warnings and all instructions. 

Failure to follow the 

warnings and instructions may result in electric shock, fire and/or serious injury. 

 

Save all warnings and instructions for future reference. The term “power tool” in the 

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) 

power tool.
1. Work area safety 

a.  

 Keep work area clean and well lit

. Cluttered or dark areas invite accidents. 

b.  

 

Do not operate power tools in explosive atmospheres, such as in the presence of flammable

 

liquids, gases or dust.

 Power tools create sparks which may ignite the dust or fumes. 

c.  

 Keep children and bystanders away while operating a power tool.

 Distractions can cause 

you to lose control.

2. Electrical safety 

a.  

 Power tool plugs must match the outlet. Never modify the plug in any way.  

Do not use any adapter plugs with earthed (grounded) power tools.

 Unmodified plugs and 

matching outlets will reduce risk of electric shock. 

b.    

Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges 

and refrigerators. 

There is an increased risk of electric shock if your body is earthed or 

grounded. 

c.    

Do not expose power tools to rain or wet conditions.

 Water entering a power tool will 

increase the risk of electric shock. 

d.  

 Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power 

tool. Keep cord away from heat, oil, sharp edges or moving parts.

 Damaged or entangled 

cords increase the risk of electric shock. 

e.    

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

  

Use of a cord suitable for outdoor use reduces the risk of electric shock. 

f.  

 If operating a power tool in a damp location is unavoidable, use a residual current device 

(RCD) protected supply.

 Use of an RCD reduces the risk of electric shock. 

3. Personal safety 

a.  

 Stay alert, watch what you are doing and use common sense when operating a power 

tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol 

or medication.

  

A moment of inattention while operating power tools may result in serious personal injury. 

b.  

Use personal protective equipment. Always wear eye protection.

 Protective equipment 

such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate 

conditions will reduce personal injuries. 

c.  

 Prevent unintentional starting. Ensure the switch is in the off-position before connecting 

to power source and/or battery pack, picking up or carrying the tool. 

Carrying power 

tools with your finger on the switch or energising power tools that have the switch on invites 

accidents. 

d.    

Remove any adjusting key or wrench before turning the power tool on.

  

A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 

e.    

Do not overreach. Keep proper footing and balance at all times.

 This enables better control 

of the power tool in unexpected situations. 

f.  

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves 

away from moving parts.

 Loose clothes, jewellery or long hair can be caught in moving parts.

g.    

If devices are provided for the connection of dust extraction and collection facilities, 

ensure these are connected and properly used.

 Use of dust collection can reduce dust-

related hazards.

4. Power tool use and care 

a.  

 Do not force the power tool. Use the correct power tool for your application. 

The correct 

power tool will do the job better and safer at the rate for which it was designed. 

b.    

Do not use the power tool if the switch does not turn it on and off.

 Any power tool that 

cannot be controlled with the switch is dangerous and must be repaired. 

c.  

 Disconnect the plug from the power source and/or the battery pack from the power tool 

before making any adjustments, changing accessories, or storing power tools.

 Such 

preventive safety measures reduce the risk of starting the power tool accidentally. 

d.    

Store idle power tools out of the reach of children and do not allow persons unfamiliar 

with the power tool or these instructions to operate the power tool.

 Power tools are 

dangerous in the hands of untrained users. 

e.    

Maintain power tools. Check for misalignment or binding of moving parts, breakage of 

parts and any other condition that may affect the power tool’s operation. If damaged, 

have the power tool repaired before use.

 Many accidents are caused by poorly maintained 

power tools. 

f.  

 Keep cutting tools sharp and clean.

 Properly maintained cutting tools with sharp cutting 

edges are less likely to bind and are easier to control. 

g.    

Use the power tool, accessories and tool bits etc. in accordance with these instructions, 

taking into account the working conditions and the work to be performed. 

Use of the 

power tool for operations different from those intended could result in a hazardous situation. 

5. Service 

a.  

 Have your power tool serviced by a qualified repair person using only identical 

replacement parts. 

This will ensure that the safety of the power tool is maintained.  

b.  

 If the supply cord is damaged, it must be replaced by the manufacturer,

  

its service agent or similarly qualified persons in order to avoid a hazard.  

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

                 

 

Summary of Contents for CCS-1200

Page 1: ...d Blade Ø180mm 7 x Ø20mm x 1 9 36T Cutting Blade Max Ø185mm 7 1 4 Cutting Angle Capacity 0 45 Max Cutting Capacity Round Square Tube 50mm 6 mm Section Rectangular Profile 75mm x 45mm 6mm Section Round Square Bar 20mm Mild Steel Net Weight 7 7kg CCS 1200 WHAT S IN THE BOX ozito com au 5mm 6mm Hex key Cold Cut Saw Carbon Brush Set ...

Page 2: ... and pull the lock pin out The saw arm will pivot upwards To lock the saw so that it can be carried or transported fold the saw arm down and push in the lock pin Adjusting the vise 1 Place your workpiece on the cold cut saw base between the fence and vice 2 Disengage the vice lock and push the vice handle forward The vice can easily be moved forwards and backwards if the vice lock is disengaged 3 ...

Page 3: ...pth stop height hold the depth stop steady with the 6mm hex key and tighten the depth stop nut Adjusting the cutting angle Note The angle guide allows cutting angles from 0 to 45 1 To adjust the cutting angle first loosen the angle guide lock lever by turning it in an anti clockwise direction 2 Move the angle guide until the slot line in the base aligns with the desired cutting angle 3 Tighten the...

Page 4: ...50mm 6mm 50mm 50mm 75mm 45mm 6mm 50mm 50mm 6mm 20mm 20mm 20mm 50mm 6mm 50mm 50mm 75mm 45mm 6mm 50mm 50mm 6mm 20mm 20mm 20mm 50mm 6mm 50mm 50mm 75mm 45mm 6mm 50mm 50mm 6mm 20mm 20mm 20mm 50mm The cut off saw is recommended for cutting mild steel such as pipe box section rectangular angle iron and mild steel bars The diagrams below indicate maximum cutting capacities and assume no blade wear and ide...

Page 5: ...the upper blade guard Slide the cover up to remove 2 Remove the blade bolt cover so that the blade bolt is exposed 3 Lower and hold the spindle lock lever and rotate the blade anti clock wise until the spindle lock engages 4 With one hand keep the spindle lock lever lowered Use the other hand to unscrew the blade bolt with the 6mm hex key supplied in an anti clockwise direction 5 Remove the blade ...

Page 6: ...d Clean debris from saw recess in bass Clean chips from spark shield Never use caustic agents to clean plastic parts Keep the tool s air vents unclogged and free of dust and dirt Blow out the motor regularly with compressed air General inspection Before use check for cracked or broken parts damaged electrical wiring and any other condition that may effect safe operation Do not use damaged equipmen...

Page 7: ...cil authority for recycling advice SPARE PARTS V Volts Hz Hertz Alternating current W Watts min Revolutions or reciprocation per minute Double insulated Regulator compliance mark no No load speed Read instruction manual Blade ø180mm x ø20mm x 36TCT SPCCS1200 62 Blade Bolt Washer SPCCS1200 59K Carbon Brush Pair SPCCS1200 05 Carbon Brush Holder Pair SPCCS1200 04 Guard Spring SPCCS1200 67 Guard SPCCS...

Page 8: ...r questions please contact Ozito Customer Service on Australia 1800 069 486 New Zealand 0508 069 486 enquiries ozito com au The following is a list of spare parts carried by Ozito Please contact Customer Service for any parts not listed 1 2 3 4 5 6 10 11 12 13 14 15 9 16 17 9 18 19 2021 22 23 24 25 14 18 9 14 54 57 58 59 60 61 62 63 64 65 66 67 71 72 88 73 74 75 7641 40 70 69 89 45 53 51 52 28 29 ...

Page 9: ... protection against injury resulting from a possible electrical insulation failure within the tool Using an Extension Lead Always use an approved extension lead suitable for the power input of this tool Before use inspect the extension lead for signs of damage wear and ageing Replace the extension lead if damaged or defective When using an extension lead on a reel always unwind the lead completely...

Page 10: ...ed with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE OZITO Australia New Zealand Head Office 1 23 Letcon Drive Bangholme Victoria Australia 3175 The benef...

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