Ozark Mountain BBQ1934 Owner'S Manual Download Page 3

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Parts and Tools List

Hopper / Burner Assembly Components

Part #

Part Name

Qty

Grill

2/3

Pre-assembled

side shelf with brackets
4/5

Caster legs

6/7

Wheel legs

Casters

Wheels

Bottom shelf

Side bars

Door

Door handle

Hardware kit

see next page for components

Paddle vent

Porcelain grill

Grease drain pan

Heat baffle

Grease bucket

Grill cover

Fan

Thermostat

23 Temperature sensor rod 1
24

Hopper / burner

assembly

see below for components

Hopper / Burner Assembly Components
(pre-assembled)

Part #

Part name

Qty

Firebox

Autostart hot rod

27 Auger 1

Draft inducer fan

Auger drive motor

Pellet hopper

31 Primary circuit board 1

Summary of Contents for BBQ1934

Page 1: ...WARNING For outdoor use only Do not store or use combustable materials near this applicance Use only Ozark Mountain BBQ pellets with this smoker grill Owner s Manual Model BBQ1934 ...

Page 2: ...g material from the box and inside the grill make sure you have all the items in the parts list Carefully check the unit and make sure there is no damage IF YOU HAVE ANY PROBLEMS WITH THIS PRODUCT OR THERE ARE MISSING OR DAMAGED PARTS PLEASE CALL customer service TOLL FREE 1 800 459 4409 Monday to Friday 8 30 am to 5 pm EST NOTE DO NOT RETURN the UNIT TO THE STORE BEFORE CALLING THE TOLL FREE NUMB...

Page 3: ...e bars 2 12 Door 1 13 Door handle 1 14 Hardware kit 1 see next page for components 15 Paddle vent 1 16 Porcelain grill 1 17 Grease drain pan 1 18 Heat baffle 1 19 Grease bucket 1 20 Grill cover 1 21 Fan 1 22 Thermostat 1 23 Temperature sensor rod 1 24 Hopper burner 1 assembly see below for components Hopper Burner Assembly Components pre assembled Part Part name Qty 25 Firebox 1 26 Autostart hot r...

Page 4: ... Part Part Name Qty 32 Screws 1 4 22 33 Flat washers 1 4 6 34 Nuts 1 4 4 35 Axle pins 2 36 Axle washers 2 37 Spring washers 1 4 6 38 Wheel axles 2 39 Bolts 1 4 4 Part Part Name Qty 40 Open end wrench 1 for installing casters legs and grill Tools Supplied ...

Page 5: ...rill Attaching the side shelf assembly to the grill Attaching the door handle to the door assemble the unit Note The hopper burner assembly has been mounted to the grill but is not shown in the diagrams below for clarity Unpack the package and take out the parts hardware bag and tools Connect the Legs Parts required Caster legs 4 5 Wheel legs 6 7 Insert wheel leg 6 in caster leg 4 Insert wheel leg...

Page 6: ... assembly screw bracket Attach the Side Bars to the Legs Parts required 2 x Side bars 11 Hardware required 8 x Screws 1 4 32 Align the four holes in each side bar 11 with the holes near the top of each leg assembly Insert a 1 4 screw 32 through each hole in the side bar then through the corresponding hole in the leg assembly Leave the screws loose for now screw side bar Attach the Wheels and Caste...

Page 7: ...old and slightly press the legs downwards to ensure all the wheels and casters land on floor Tighten all the screws Mount the Legs on the Grill Parts required Grill 1 Hardware required 4 x Bolts 1 4 39 4 x Nuts 1 4 34 4 x Flat washers 1 4 33 4 x Spring washers 1 4 37 Tools required Open end wrench 40 Take the porcelain grill 16 and grease drain pan 17 out of the grill 1 if you haven t already done...

Page 8: ...ew Attach the Door Handle to the Door Parts required Door handle 13 Door 12 Hardware required 2 x Screws 1 4 32 2 x Flat washers 1 4 33 2 x Spring washers 1 4 37 door handle door screw washers Align the two holes in the door handle 13 with the two holes in the door 12 Put a 1 4 spring washer 37 and a 1 4 flat washer 33 on each 1 4 screw 32 Insert each screw through the door then through the handle...

Page 9: ... the power switch to ON and the temperature dial to HIGH When the pellets begin to fall into the firebox turn the power switch to OFF Note this may take some time during the initial charging of the auger Turn the power switch to ON and the temperature dial to SMOKE Let the pellets come to full flame Once flames are coming out of the firebox turn the power switch to OFF and let the grill cool SETUP...

Page 10: ...n the left end Hang the grease bucket 19 on the bucket hook grease bucket SEASON THE GRILL With the door open turn the power switch to ON and the temperature dial to SMOKE In about two minutes whitish gray smoke will come out of the grill as the pellets ignite Close the door and set the temperature dial to HIGH Run the grill on HIGH for 45 minutes with the door closed This seasons the grill and mu...

Page 11: ... use other BBQ pellets as Ozark Mountain BBQ pellets are the only ones designed specifically to work with this grill Do not use heating fuel pellets as they may contain hazardous materials Remove the porcelain grill grease drain pan and heat baffle to expose the firebox in the bottom of the grill Pour 1 2 cup of Ozark Mountain BBQ pellets into the firebox Squirt 2 tablespoons of alcohol gel fire l...

Page 12: ...ke sure the heat baffle is properly seated on its locating brackets as failure to do so may cause flame to come out of the firebox and create a grease fire in the grill The long lips of the heat baffle should be pointing down over the firebox Clean the grease drain pan V shaped grease drain and grease drain tube on a consistent basis to prevent grease fires In the event of a grease fire turn the p...

Page 13: ... soapy water to clean the outside grill surfaces and to cut the grease Do not use oven cleaner abrasive cleansers or abrasive cleaning pads During the rainy season take care that water does not get into the pellet hopper When wet wood pellets expand and will jam your auger Consider getting a grill cover to protect your grill when it is stored Periodically remove the porcelain grill grease drain pa...

Page 14: ...if the fuse is blown Be sure to reinstall the control Verify that the hot rod draft inducer fan and auger drive are working Unplug the hot rod connector plug the power cord into an appropriate grounded electrical outlet and turn the power switch to ON Check that the draft inducer fan and auger drive motor are working If one is not working it needs to be replaced If both are operating the hot rod n...

Page 15: ...ive motor Remove the screw connecting the auger drive motor shaft to the auger shaft and the screw retaining the auger bushing into the auger tube With a small pipe wrench or locking pliers on the auger shaft turn the auger counter clockwise It will turn hard until it breaks free Remove the auger and clean all pellets ash or foreign objects from the auger auger tube and firebox A shop vac will hel...

Page 16: ...Smoke CONTROL WHITE POWER CORD BLACK RTD SENSOR FIBERGLASS WIRING RED WHITE ORANGE WHITE PURPLE WHITE FIREBOX HOT ROD DRAFT INDUCER FAN FUSE FOR HOT ROD ON BACK OF CONTROL MOLEX CONNECTOR TYPICAL AUGER DRIVE MOTOR WIRING DIAGRAM ...

Page 17: ...hen you call The following parts are available for replacement Casters 8 Wheels 9 Door 12 Door handle 13 Fan 21 Temperature sensor rod 23 Autostart hot rod 26 Auger drive motor 29 Pellet hopper 30 Primary circuit board 31 14 12 13 1 15 7 3 5 4 11 16 17 19 21 18 8 10 6 11 20 2 35 9 38 24 22 41 23 25 42 44 45 46 48 50 51 52 47 49 43 28 31 30 27 26 29 Hopper Burner Assembly Components 32 33 34 35 36 ...

Page 18: ...se fill out a claim form through our website at www qualitycraft com or contact our customer service department at 1 800 459 4409 Before you make your claim call please make sure you have 1 The description of the product 2 Proof of sale 3 Details regarding the defect 4 Name and address of the owner and installer Claims must be filled out in writing and returned within six 6 months of appearance of...

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