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Oz Charge GRUNT Series Workshop Charger Owner’s Manual  - V1.0 08/16

 

 

OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER 

USER MANUAL 

General 

The Oz Charge Workshop Charger was developed for both mobile and stationary use for charging all types of lead 
acid batteries. The charger offers three important types of operation for daily use in workshops and when making 
service calls:  

 

Fully automatic charging of 12V lead acid batteries (Wet cell, GEL, AGM) 

 

Fully automatic charging of 24V lead acid batteries (Wet cell, GEL, AGM) (Applies to OC-W122470P unit only)  

 

Power supply function for supplying batteries that have been removed from the vehicle 

 

Installation 

The Oz Charge Workshop Charger is intended as a portable charger for use in workshops and on service calls. 
However, depending on the application and field of use, it may also be practical to mount the charger on the wall in 
order to set up a stationary charging station. For this purpose, the device has feet with appropriate openings for 
mounting bolts.  

 

Connecting the battery charger to your battery 

If the Battery is out of the vehicle: 

- Connect the Red (+) Crocodile clip or optional ring terminal to the (+) battery terminal.  
- Connect the Black (-) Crocodile clip or optional ring terminal to the (-) battery terminal. 

 

If the battery is still in the vehicle, determine if the vehicle is positively or negatively earthed.  

If Negatively Earthed (Most Common) – FIRST Connect the Red (+) Crocodile clip or optional ring terminal lead to the (+) 
battery terminal and then connect the Black (-) Crocodile clip or optional ring terminal lead to the vehicle’s chassis. 

DO 

NO

T connect the Black (-) lead to the carburetor or fuel lines. 

 

If Positively Earthed – FIRST Connect the Black (-) Crocodile clip or optional ring terminal lead to the (-) battery terminal 
and then connect the Red (+) Crocodile clip or optional ring terminal lead to the vehicle’s chassis. DO NOT connect the Red 
(+) lead to the carburetor or fuel lines. 
 

Connecting the battery charger to Mains Power (240Vac) 

The charger will automatically start when AC power is connected and switched on.  After connection to the mains, one 
of the five operating LEDs will start to blink, signaling the current status of operation. Press the Mode key to switch 
from one type of operation and battery to another: press and hold the Mode key until the LED next to the desired 
position lights up. Then release the Mode key. After a few seconds, the charger will start in the program that has 
been selected. 

 

IMPORTANT: Please make sure the correct Battery Type (and/or charger Voltage if you have an OC-W122470P) is selected 
to suit your within the first 5 minutes of charging. For Example do not charge a Gel Battery on the Standard Battery Type 
setting as this may damage your battery and / or reduce your battery life.  

Note

: If the Fault Indicator LED illuminates Red, please check your connections as it’s likely that the Positive and Negative 

Leads are reversed or if you have an OC-122470P unit and the orange and red error LED flash alternatively you have 
selected the incorrect Charge Voltage. 

 

The program runs fully automatically. As soon as the battery is fully charged, the LED display will switch from orange 
to green and the charging voltage will be reduced to maintenance charging. The battery can now be disconnected or 
remain connected to the charger until it is required. During this time, the charger ensures that the battery remains 
fully charged, irrespective of how long it stays connected to the charger. 

Summary of Contents for OC-W12120P

Page 1: ...OWNER S MANUAL Model OC W12120P 12V 120A Model OC W122470P 12V 70A 24V 60A ...

Page 2: ...r battery 3 Connecting the battery charger to Mains Power 240Vac 3 CONTROL LAMPS ERROR DESCRIPTIONS 4 CHARGING PROCESS 4 CHARGING CURVES 5 Charging curve Standard batteries 5 Charging curve GEL AGM batteries Error Bookmark not defined TECHNICAL SPECIFICATONS 6 TYPES CELLS RATED CAPACITY 6 TROUBLESHOOTING 7 MAINTENANCE AND SERVICE 8 Regular inspections 8 MOUNTING 9 2 YEAR PRODUCT WARRANTY 10 WHAT S...

Page 3: ...d never be exposed to water rain snow liquids etc Do not attempt to use the charger if it has been dropped or damaged Do not attempt to use the charger if the cables or plugs are damaged If battery acid contacts your skin or clothing wash immediately with soap and water If acid enters your eye immediately flush the eye with running cold water for at least 10 minutes and seek medical attention Some...

Page 4: ...r or fuel lines If Positively Earthed FIRST Connect the Black Crocodile clip or optional ring terminal lead to the battery terminal and then connect the Red Crocodile clip or optional ring terminal lead to the vehicle s chassis DO NOT connect the Red lead to the carburetor or fuel lines Connecting the battery charger to Mains Power 240Vac The charger will automatically start when AC power is conne...

Page 5: ...V Please ensure you ve selected the correct charge output to suit your application Bulk Charge Charging with constant current Orange LED lights up The maximum charging current is used to charge the battery depending on its charged status so as to store as much energy as quickly as possible in the battery If a battery that has been totally discharged is attached to the charger the charger will star...

Page 6: ...disconnected CHARGING CURVES The Workshop Charger is designed for charging 12V 24V OC W122470P model open and valve regulated batteries of different sizes Refer to the charging graphs below for the different charge modes Note The equalisation charge only occurs if the Standard battery type option is selected Charge Graph POWER SUPPLY MODE 13 7VDC The Workshop Chargers have a 13 7VDC power supply m...

Page 7: ... batteries Power Supply Mode 13 7VDC 100Amps OC W12120P 13 7VDC 60Amps OC W122470P Frequency on supply voltage AC 45 Hz to 65 Hz Standby current from the battery 2 mA Recommended mains fuses C10 Mains cables Rubber cable with Neutrik coupler Schuko plug 1 5m Battery cables available 2 x 25mm2 3m with terminal clamps 200A OC W12120P 2 x 10mm2 3m with terminal clamps 200A OC W122470P IP Code IP21 Wh...

Page 8: ...lack Yellow AC plug connected Is the charger plugged into the socket Please check again Orange LED is only dimly lit If Orange LED is definitely not lit up please contact the service team Lock Neutrik Black Yellow AC plug Plug charger into socket Switch on the mains fuse 1 Check if the battery is in Maintenance Charging mode 2 Check if correct Battery voltage type has been selected Is the mains fu...

Page 9: ... the charger externally undamaged and unopened Have you ensured that the charger is not in contact with water oil or other liquids WARNING Always check the charger and the cable for damage each time before using the device Do not use a damaged device or a device with a damaged attachment cord Have this fixed immediately Always have the device checked if it has come into contact with liquids Have t...

Page 10: ...batteries The charger must be protected against the effects of dust and moisture Ensure that the fan can freely suck in cooling air Do not install the charger directly next to or above flammable materials Mount the charger on an even horizontal or vertical surface The four openings on the rubber feet are used for mounting the charger Please use bolts of 5 mm diameter Example of mounting the charge...

Page 11: ... shipment To prove that the product is under warranty the customer should enclose a copy of their receipt for proof of purchase It is recommended that returned products be sent by registered mail as Zylux Distribution Pty Ltd Oz Charge accepts no responsibility liability for goods lost or damaged in transit Exclusions If upon receiving a product for repair and if testing and examining the product ...

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