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1. Before installation 

 

Before installing this kit please note that there is a minimum skills 
required to run a successful installation. If the end user feels 
uncomfortable to carry on the assembly process it is advised to take it 
to the nearest dealer or good bicycle shop with workshop facilities. To 

run a successful installation the assembler will need the basic 
workshop tools too. Please read the next chapter 

 
 

2. Tools required for installation 

 

All good bicycle workshops will have all necessary tools to carry on the 
assembly process: 

 
Tools required for installation: 

Set of allen (hex) keys, 2-6mm 

- Cable cutters 

- Crank puller 

- Bottom Bracket Tool 

- 15mm spanner (wrench) 

- Set of tyre levers 

- Bicycle pump 

- Flat and cross screwdrivers 

 

 

3. Installing the motor 

 

 

Step 1 
Fit the bicycle tyre along with the rim tape to the new OXYDrive wheel. 
 
Step 2 Fitting front wheel motor 
Try to slot the motor into the forks drop outs. Please note that some forks may 
only have a 9mm drop outs. The motor axle is 10mm and therefore may not fit.  
 

IMPORTANT: The motor’s axle must slot in to the dropouts easily with 
no use of any force. If you fork drop out is too narrow please use a file 
to file off the surface by 0.5 mm on each side.  
 
 

Summary of Contents for RC11Ah

Page 1: ...Electric Bike Conversion Kit Installation s Manual V 1 6 May 2015...

Page 2: ...to the OXYDrive RC11Ah conversion kit PLEASE NOTE Not all the illustrations may apply to your specific kit This is a DIY conversion kit and some illustrations may vary from the actual product purchase...

Page 3: ...ols to carry on the assembly process Tools required for installation Set of allen hex keys 2 6mm Cable cutters Crank puller Bottom Bracket Tool 15mm spanner wrench Set of tyre levers Bicycle pump Flat...

Page 4: ...4 Step 4 It is crucial to pay extra attention to the order of fitting the locking nuts Always use good quality 15mm spanner to secure the wheel...

Page 5: ...5 IMPORTANT The locking nuts should be regularly checked every few rides to ensure the wheel is securely fitted 4 Installing the battery unit...

Page 6: ...ttached to Please make sure the bolts are well screwed in to the frame at it s full length of thread This manual does not give any recommendations on the bolts size or torque as it all depends on the...

Page 7: ...e fitted on the left hand side of the bottom bracket It perfectly fit square taper axles but with minor modifications this can also be fitted to Shimano Octalink or ISIS drives For Octalink and ISIS t...

Page 8: ...le with the square tapered bottom brackets In some case if the axle is too short or there is not enough room the bottom bracket might need to be replaced for the one with longer axle This can be modif...

Page 9: ...d be fitted on the left hand side In order to fit this display the handlebar grip shifters and brake lever should be removed and the display should be slotted on the handlebars There is also another w...

Page 10: ...on the handlebars The display should be located centrally in the middle of the handlebars Fitting the throttle and the power setting buttons will depend on the type of the bike and this has to be trie...

Page 11: ...ectors When connecting the connectors the extra caution shall be taken Each connector has an arrow moulded on the surface When joining connectors it is crucial that the arrows always are pointing out...

Page 12: ...rtment by using the screw driver Connect the controller power connector with the battery connector Connect other wires and slot in the controller in the controller box Close the lid and fit the lockin...

Page 13: ...LCD console The junction harness has been replaced by LCD console and now all connectors from the brake levers plug in directly into LCD display Brake levers plug in to 2 pin connector on the display...

Page 14: ...3 seconds then press SET button once again until in mode figure will change from 0 to 1 then press UP or DOWN button and this will reset daily distance CHOOSING ACCELERATION MODE OXYDrive allows to c...

Page 15: ...econds to exit settings mode PLEASE NOTE In the EU Countries it is ILLEGAL to ride the bicycle on public highway powered by pure throttle at speeds higher then 6km h It is always riders responsibility...

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