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Oval Smart EX DELTA II Series, Instructions Manual

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Oval Smart EX DELTA II Series Instructions Manual Download Page 13

D-582-3-E

3

Fig. .

Ｖ

-Groove Mark

（

Center Mark

）

 

 Bolt

Gasket

Pipe 

Probe Body

Fig. .3

〈

Horizontal Line

〉

〈

Vertical Line

〉

Preamp

Preamp Fitting 

Screw

Adaptor

Flow Direction

：

Right

→

Left and Left

→

Right

Preamp

Flow Direction

：

Top

→

Bottom and Bottom

→

Top

6.3 Installation Procedure, Fixed Type 

Install the meter body in the following manner: 

The piping may run either horizontal or vertical. Install the meter in a position illustrated in the sketches 

below. 

6.3.1 Typical Orientation

6.3.2 Installation Procedure 

Install the meter in the following manner: 

①

 The meter probe body is provided with blind 

caps. Be sure to remove them before you 

install. 

②

 Determine the location by the flow direction 

arrow mark and the center mark (V-groove) on 

the shaft assembly (02). 

③

 Be sure to install the gasket. 

(1) Do not forget to install the gasket in place 

and tighten bolts. 

(2) A  leak  test  should  be  conducted  before 

commencing operation. 

CAUTION:

Summary of Contents for Smart EX DELTA II Series

Page 1: ...abricated and shipped from our factory under stringent quality control In order to maintain its design performance throughout its life this manual offers the operator the necessary installation operation and maintenance information Be well familiar with these instructions before you place the meter in service and keep this manual for ready reference Insertion type fixed Retractable hottap type ...

Page 2: ...ion Procedure Fixed Type 3 3 Typical Orientation 3 3 2 Installation Procedure 3 Installation Pro Hottap Type Part Names 2 Installation Procedure 5 3 Preamplifier Orientation 5 Lagging Work Ambient Temperature Partially Filled Pipe 8 Working Stage and Hoist hottap type Drive Unit Removal of Hottap Type 8 0 How to Change Preamplifier Orientation How to Change Display View Angle of Totalizer 20 2 Sep...

Page 3: ...mbly and Inspection 3 2 Disassembly and Inspection Procedure 3 3 Preamplifier Inspection 3 3 Description of Test Pins 3 3 2 Switch and Potentiometer Settings 3 3 3 Preamplifier Block Diagram 38 Display Installation 3 15 EXPLODED VIEW AND PARTS LIST FIXED TYPE 0 16 ASSEMBLY DRAWING AND PARTS LIST HOTTAP TYPE 2 17 GENERAL SPECIFICATIONS Sensor Specifications 2 Preamplifier Specifications 5 3 Nominal...

Page 4: ... the general text to bring the user s attention to important information CAUTION Caution statements signal the user about hazards or unsafe practices which could result in minor personal injury or product or property damage WARNING Warning statements signal the user about hazards or unsafe practices which could result in severe personal injury or death ...

Page 5: ...e residue metered material completely from its inner walls before storage Waterproofing the cable entrance should also be taken into consideration CAUTION Unauthorized modification will invalidate the specifications 2 OPERATING CONDITIONS This flowmeter is developed designed and manufactured to be used as a flowmeter for general industrial application Therefore when it is used for the application wh...

Page 6: ...is installed in the main pipe two types are available fixed and hottap The latter design allows sensor inspection and replacement without interrupting the process flow in the line This meter is full of intelligent features to review set up change compensated calculations ranges parameters with self diagnostics and loop test capabilities through communications with OVAL Smart Communication Unit Mode...

Page 7: ...D 582 3 E Fig Component Names Fixed Type Preamplifier PA25S Totalizer Digital Indicator 8 digit LCD Totalizer Meter Body probe Preamplifier PA25 Flow Direction Adapeter Sensor vortex pickup Probe ...

Page 8: ...D 582 3 E Fig 2 Part Names Hottap Type Meter Body Probe Sensor Vortex Pickup Mounting Nozzle Flow Direction Hold Down Disc Vent Valve Handwheel Adapter Gate Valve Preamp ...

Page 9: ...eter 5 PIPING INSTRUCTIONS For general consideration see JIS Z 8766 Flowrate Measurement Methods with Vortex Flowmeters 5 1 Standard Piping Conditions It is generally required that the flow pattern of a material moving into an inferential type meter be as uniform as possible for accurate metering Accordingly proper flow straightening measures must be taken when the application engineer considers in...

Page 10: ...erating sources could adversely affect meter performance Minimize pulsating pressures by referring to the following formula N 2 ρV2 Pa where N Pulsation pressure Pa ρ Density kg m3 V Minimum velocity m s If pulsation pressure is excessive the following measures should be taken into consideration Locate the source of pulsation downstream of the meter or locate it as far from the meter as possible P...

Page 11: ...er s maximum rating Such phenomenon is often experienced at system startup or in batch operation Fig 5 3 Meter Upstream Valve Downstream Valve Valve in Bypass Line Flow Direction 5 7 Prevention of Slug Flow This meter can measure both gases and liquids but slug flows where gases exist in the process liquid will produce a loss of metering accuracy 5 8 Keep the Pipe Filled with Process Fluid When mak...

Page 12: ...d Hardly accessible for maintenance and servicing Temperature change and or vibration is excessive Possible immersion in water Corrosive atmosphere Unfit for the meter s explosionproof configuration 6 2 Physical Orientation This meter may be installed either on a horizontal or vertical run Avoid however such physical orientation as Inconvenient for inspection and maintenance Rainwater is ready to en...

Page 13: ...izontal or vertical Install the meter in a position illustrated in the sketches below 6 3 1 Typical Orientation 6 3 2 Installation Procedure Install the meter in the following manner The meter probe body is provided with blind caps Be sure to remove them before you install Determine the location by the flow direction arrow mark and the center mark V groove on the shaft assembly 02 Be sure to insta...

Page 14: ...sed position Match Mark A Indicates the probe is at the fully inserted position Guide Packing Retainer Gland Packing Screw Axis Gate Valve Retaining Ring Hold Down Disc Prevents noises caused by line oscillation Mounting Nozzle Caution Care should be taken in the physical orientation Probe Flowrate sensing assembly consists of 2 body bluff body and sensor 6 4 Installation Hottap Type 6 4 1 Part Na...

Page 15: ...n you remove the flowmeter Allow the pressure to escape through the vent valve before attempting to remove the meter Directions of handwheel rotation Clockwise rotation viewed from top Probe descends Counterclockwise rotation viewed from top Probe ascends Installation Instructions Install the hold down disc between the mounting nozzle mounting flange and gate valve Use extra care to install the hol...

Page 16: ... vent valve allowing the internal pressure to escape 5 Remove the flowmeter from above the gate valve 6 4 3 Preamplifier Orientation As viewed from the direction of flow upstream side the preamplifier typically installs inclined to the left The cable entrance points downward In the standard installation the display of a display equipped preamplifier PA25S faces in the direction of outflow downstream ...

Page 17: ...o consideration Avoid exposure to the direct rays of the sun Separate from the piping and equipment of elevated temperatures or provide a heat shield Thermally insulate the preamplifier in a low temperature environment 6 7 Partially Filled Pipe When making measurement of a liquid make sure the piping remains full of fluid and contains no trapped air or gases In applications where the existing pipin...

Page 18: ...ingle drive unit is shared by multiple flowmeters Installing the shaft fitting bolts Fig A Secure the adaptor A to the cover with shaft fitting bolts and hex nuts A This prevents the shaft from being forced upward under line pressure Separating the shaft from its connection Fig B Taking off two hex nuts turn the handwheel to extract the connecting studs from the adaptor A Removing the drive unit Fig ...

Page 19: ...ith sensor leads in place may damage the sensor Procedure Refer to Section 5 EXPLODED VIEW AND PARTS LIST FIXED TYPE on pages and 2 Turn off power Remove the terminal box cover Fig 2 NOTE If the preamplifier is of explosionproof disengage the latch before removing the cover Separate the shield strip Fig 3 Disconnect sensor leads from the terminal block Loosen a total of four hex socket head screws ...

Page 20: ...equired to take off the latch and change the orientation WARNING In the explosionproof model remove the latch securing the window cover Fig Remove the window cover Fig Loosen four screws holding the display assembly and remove the display assembly from its connector Fig NOTE Orient the display assembly to the desired angle install it as far into the connector as it will go and secure it with four ...

Page 21: ...0 meters install the preamplifier within this length The preamplifier requires installation on a horizontal or vertical steel pipe 2 inches in diameter with furnished U bolt Select an installation location easy for maintenance and in a desirable environment CAUTION Locations that comes under any of the following conditions should be avoided Difficult for inspection and maintenance Temperature change...

Page 22: ...e of 50 or higher use a cable resistant to the temperature of 0 or higher Wire external cable in a way that it is not put under the shielding plate Wiring Entry G 2 PF 2 internal thread Transmission Length Preamplifier to receiving instrument kilometer max Probe to preamplifier 200 meters max separately mounted model Cables Used Probe to preamp 3 conductor shielded cable 25mm2 min separate mtg typ...

Page 23: ...shows the terminal box cover to be removed Apply the key to the terminal box cover and turn it as shown until it comes off The terminal block is now accessible 4 5 6 1 2 3 1 2 3 For the open collector pulse output also connect a wire to terminal 3 Terminal Box to Preamplifier Terminal Box to Sensor Receiving Instrument GND GND Fig 2 Terminal Box Cover ...

Page 24: ...ment specifications and the acceptable load resistance range shown below Communications with a PC OVAL Smart Communication Unit EL23 0 requires a 250 to 000Ω Ioad l In case a voltage input is fed to the receiving instrument Flowmeter Preamplifier GND PC PC RL DC Power Source Voltage Signal To Receiving Instrument NOTE See page 22 for terminal identification Personal Computers EL23 0 Smart Communic...

Page 25: ...mADC current pulse Power Power Load Resistor SIG 4 20mADC current pulse GND GND GND GND GND 1 2 3 1 2 3 1 2 3 4 to 20mADC 4 to 20mADC RL RL A Load Resistor EL4061 EL4101 Receiving Instrument 24VDC SIG 0V 1 2 3 EL2310 PC EL2310 PC EL2310 PC EL2310 PC COM SIG SUP 1 2 3 12 to 45VDC Max 30VDC Max 50mA Fig ...

Page 26: ...mbly completely Checking the meter for proper installation To ensure safety inspect connecting bolt gaskets etc for tightness and other condition Make sure of the flow direction also Leak check Fill the meter with fluid and check for any leak Upon completion of wiring connections turn on power Verify that the receiving instrument will not register erratic counts with no flow Starting up the measureme...

Page 27: ...the minimum flowrate Sensitivity Potentiometer Vortex Waveform After Amplification Amplifier Board A AMP Amplifier Board A VTX to OV 9 2 Trigger Level Trigger level pulse generation sensitivity determines the peak value of amplified vortex signal above which signal to pulse conversion takes place It follows that trigger level adjustment allows flow sensitivity adjustment With increasing TLV pot positio...

Page 28: ... units having the same unit as the attribute number in the Totalized flow and factored pulse units setup Measurement units of totalized flow and factored pulse output L m3 kL L normal m3 normal g kg t ton US Select one from the available units having the same unit as the attribute number in the Instantaneous flowrate units setup Temperature units One selected from F or Ｋ Pressure units Select one fro...

Page 29: ...flow or Calculation corrected for temperature and pressure at Calculation set the density fixed value Deviation factor is set up in practice by setting deviation factor Calculation on actual flow in kg m3 normal Calculation corrected for temperature and pressure in kg m3 normal Zero flowrate Always set to 0 by Instantaneous flowrate units Span flowrate Full scale flowrate Min flowrate 3 Span flowrater Max ...

Page 30: ...ons is your choice follow the instructions outlined in the Smart Communication Unit EL23 0 instruction manual NOTE Select your option at Preamplifier Information menu at Setup on the PC screen With display select switch Opening up the cover facing the internal assembly of the preamplifier press the display select switch SW located on the isolation board The display will then scroll forward each tim...

Page 31: ... Within 5 seconds after power turn on NOTE The period of 5 seconds immediately after power on is called Communication standby mode The built in indicator if so equipped will display as shown in in the figure below If communications are started during this time period a switchover to Communication mode takes place permitting you to communicate until power is turned off the next time The built in ind...

Page 32: ...ard Receiving Instrument Power mA Meter for analog type Pulse Checker PC 2201 13 1 Test Setup Couple the pulse generator open collector output across test pins IN and TP on the isolation board Feeding a full scale frequency pulse train from the pulse generator causes the preamplifier to produce a 00 output Pulse Generator Illustrated diagrammatically is the test setup if OVAL pulse checker Model PC...

Page 33: ...t of the meter material Standard 0 0000 β Expansion coefficient of the meter bluff body material Standard 0 0000 Process temperature Setpoint in the Reference temperature for measurement units in terms of If the flowmeter produces an output representing the normal fixed conversion of gases or the mass fixed conversion of steam perform conversion into a reduced meter factor by multiplying the meter fac...

Page 34: ...nspection Taking off hex bolt 0 and three hex socket head setscrews 0 A the probe body 0 can be separated Inspect probe body 0 on its inner walls and bluff body 05 for condition and clean Foreign matter in the capillary slots a total of four places on the sides of bluff body in particular must be removed thoroughly Adhere to the following instructions during this procedure CAUTION Do not force the...

Page 35: ...ce but pull it carefully until out 3 Sensor Installation Reverse the order of steps 2 above observing the following instructions CAUTION When installing the sensor make sure that the O ring 204 is in place If this O ring is distorted or otherwise damaged replace with a new one Align the locating pin of sensor 201 with the pin slot of shaft assembly 102 and bluff body 105 You cannot disassemble sen...

Page 36: ...ox LO 3800Hz approx Test pins for entering a simulated signal input ＩＮ ＴＰ Accepts a simulated input equivalent to open collector pulses or voltage pulses PG30 Test pins for monitoring the pulses after isolation ＰＬ２ ＴＰ 200μs Waveform after PLS isolation on the amplifier board Amplifier Board Isolation Board Isolation Board Isolation Board CPU Board CPU Board Fitting Screws Interface Board integrally ...

Page 37: ...uid to be metered and nominal meter dia meter Settings may vary with flowmeter specifications 2 frequency reduction switch １ ２ Selects the factor of frequency division or scaling of the flowrate signal being measured completely independent of SEL switch OFF 2 reduction inactive ON 2 reduction active 2 Isolation Board Name Symbol Description Switch for open collector output Ｏ Ｃ Turning it ON allows an...

Page 38: ... Amplifier board Interface board Interface board TLV AMP VTX TRG 4 5 6 4 5 6 1 2 3 TP 0V 4V 1 5V 0V TP 0V 1 5V 4 5V 2 7V SW1 SW2 HIC 0V OUT Mo dem Output sig select Analog factored pulse Unfactored pulse Select Low pulse cutoff Amp response select Divide Com pare Amp Chg Amp Chg Amp Piezo electric sensor Piezo electric sensor Preamp board Separately mounted Preamp Type Terminal Block for External ...

Page 39: ... built in display local indicator or totalizer may be added Installation is simple by coupling the indicator unit or totalizer unit to the existing internal assembly NOTE When the display is added replace the existing cover over the internal assembly with a screw cover having a glass in the window ...

Page 40: ...D 582 3 E 40 15 EXPLODED VIEW AND PARTS LIST FIXED TYPE Fig 5 Parts list appears on the next page Flow Direction ...

Page 41: ...al １０８ Hex Socket Head Bolt M5 30 １０９Ａ Hex Socket Head Screw 3 M 8 ３０２ O Ring B １ JASO 2033 １０９Ｂ Hex Socket Head Screw M 8 ３０３ Preamplifier Housing １ ２０１ Sensor ３０４ Latch ２ Explosionproof ２０４ O Ring ３０５ Hex Socket Head Bolt D ２ M nominal 3 ２０７ O Ring P 0A ２０８ O Ring Retainer ３０６ Spring Washer B ２ Nom Fits M ２０９ C Stop Ring for Shaft Nom dia 0 ３０７ Shield Strip １ ２１１ Retaining Ring ３０８ Pan Head Screw...

Page 42: ...D 582 3 E 42 16 ASSEMBLY DRAWING AND PARTS LIST HOTTAP TYPE Fig NOTE Parts list appears on the next page Preamp Sec A A ...

Page 43: ... ４１４ Hex Bolt ３ M 35 ２０９ C Stop Ring for Shaft １ ４１５ Hex Nut ６ M ２１２ Rubber Bushing １ ４１６ Washer ４ M NOTE Material of O ring 20 varies with the chemical properties of the process fluid ４１７ Hex Socket Head Bolt ２ M8 25 ４１８ Protection Cap ４ Control Assembly Sym No Part Name Q ty Remarks ３０２ Shaft １ ３０５ Retaining Ring １ ３０７ Hold down Disc １ ３０８ Short Pipe １ ３０９ Cover １ ３１０ Gasket Retainer １ ３１１ Adapto...

Page 44: ...300 Fluid Velocities Air atm pressure 2 to 50m s Water 0 to m s Standard Insersion Depth Pipe nominal bore D 500mm 0 5D approx Pipe nominal bore D 500mm 0 2D approx where D pipe nominal bore mm Accuracy Better than 2 of full scale Acceptable Fluid Liquid water hot water chemical liquids Gas gases in general compressed air etc Steam saturated steam superheated steam Operating temperature range vari...

Page 45: ... Resistance Range curve NOTE If you connect OVAL communication unit EL23 0 use a power supply below 33V DC Cable entry G 2 internal threads External cable lead in method for the flameproof configuration pressure tight gasket furnished with lead in metal clasp Cable Converter to receiving instrument 25mm2 Min 2 conductor shield cable Sensor to converter 25mm2 Min 3 conductor shield cable applicable...

Page 46: ...D 582 3 E 46 17 3 Nominal Meter Factors Table 3 Pipe Nominal Bore mm inches Nominal Meter Factor L P 200 8 2 2 250 0 3 8 300 2 5 5 00 0 500 20 8 00 2 2 800 30 2 000 0 500 0 3 2000 80 30 ...

Page 47: ...ate m3 h Pressure Loss Coeff of Liquids C 300 100 50 10 5 1 0 5 0 1 100 200300 500 1000 2000 3000 10000 30000 5000 20000 50000 10 5 Flowrate m3 h 2 0 0 m m 2 5 0 m m 3 0 0 m m 2 0 0 m m 4 0 0 m m 5 0 0 m m 8 0 0 m m 1 0 0 0 m m 1 5 0 0 m m 2 0 0 0 m m Pressure Loss Coeff of Liquids C Liquid Service P C ρ 105 P Pressure loss kPa ρ Density kg m3 Gas and Steam Service P C ρ 100 P Pressure loss kPa ρ De...

Page 48: ...the pipe exceeds 300mm different dimensions will apply Please consult OVAL Ln Mounting nozzle length std 00mm Y Insertion length Standard Pipe nom bore 500mm 0 5D approx Pipe nom bore 500mm 0 2D approx Where D Pipe nominal bore NOTE See approval drawing for detail dimensions Fixed Type Preamplifier Separately mounted type Applicable pipe nominal bore 200 to 300mm If nominal size of the pipe exceeds...

Page 49: ...ength Y 0 2D approx or 0 5D approx Vent Valve Nom Bore 15mm Hold Down Disc 989 400 60 44 L v L n Y 46 5 φD 16 2110 Probe Pipe I D Flow Direction Hottap Type Applicable pipe nominal bore 00 to 000mm If nominal size of the pipe exceeds 000mm different dimensions will apply Please consult OVAL NOTE See approval drawing for detail dimensions All dimensions millmeters ...

Page 50: ... Dimension mm Approx Weight kg φｄ Ｌ JIS 0K JIS 20K ASME Class 50 JIS 30K ASME Class 300 FS2 3 20 200 8 2 00 30 0 0 FS2 3 25 250 0 2 8 8 3 000 220 2 0 2 0 FS2 3 30 300 2 2 3 00 3 0 3 0 0 FS2 3 35 350 333 200 0 5 0 5 0 FS2 3 0 00 3 0 800 0 520 FS2 3 50 500 20 8 0 000 8 0 30 FS2 3 0 00 2 58 2 200 5 0 0 NOTE Above 00mm ASME Class 50 only Model Nom Dia mm Inches Dimension mm Approx Weight kg φｄ Ｌ ℓ ℓ2 ...

Page 51: ...SS STEEL FLAMEPROOF JOINT INFO HOLE φ10 SHAFT φ10 MAX GAP W 0 13 WIDTH L 17 3 1 3 PA25 C05 WIDTH L 24 8 1 3 PA25 C07 SURFACE ROUGHNESS BETTER THAN 6 3a 0 10 0 05 0 0 03 FLAMEPROOF JOINT INFO HOLE φ33 5 SHAFT φ33 5 MAX GAP W 0 124 WIDTH 19 SURFACE ROUGHNESS BETTER THAN 6 3a 0 062 0 0 005 0 062 0 6 0 8 PROTECTIVE CYLINDER MATERIAL STAINLESS STEEL For mounting of protective cylinder to casing use hex...

Page 52: ...n 0 None non explosionproof Flameproof configuration TIIS 2 2 Flameproof configuration ATEX A Flameproof configuration GOST Flameproof configuration NEPSI Display 0 None Totalizer digital indicator 3 Output Signal ４ Unfactored pulse Smart ５ Factored pulse Smart ６ Analog Smart D Unfactored pulse open collector pulse E Factored pulse open collector pulse Version Code C ASME rated meters are supplied wit...

Page 53: ...D 582 3 E 53 ...

Page 54: ...D 582 3 E All specifications are subject to change without notice for improvement 2017 02 Revised 2015 08 Revised 2013 07 Released D 582 3 E 2 ...

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