Outdoor Lifestyles CARODG36I Owner'S Manual Download

Page: 3 / 40

Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13

Table of Contents

1 Listing and Code Approvals

A. Appliance

Certi

cation

B. BTU

Speci

cations

C. High

Altitude

Installations

D. Non-Combustible Materials Speci

cation

E. Combustible Materials Speci

cation

F. Electrical

Codes

G. Fuel

2 Getting

Started

A. Design and Installation Considerations

B. Tools and Supplies Needed

C. Inspect Appliance and Components

3 Framing and Clearances

A. Select

Appliance

Location

B. Stand-Alone

Installation

C. Built-in

Installation

D. Moisture

Resistance

E. Clearances and Framing Dimensions

4 Appliance

Preparation

A. Securing and Leveling Appliance

B. Flashing

5 Gas

Information

A. Fuel

Conversion

B. Gas

Pressure

C. Gas

Connection

D. Electrical

Codes

E. Valve

Access

F. High

Altitude

Installations

6 Electrical

Information

A. IntelliFire Plus™ Pilot Ignition System Wiring

B. Control Module Operation

C. Installing the Optional Electric Kit

7 Finishing

A. Mantel

Projections

B. Facing

Material

8 Appliance

Setup

A. Clean

the

Appliance

B. Optional

Accessories

C. Pilot

Shield

D. Install Lava Rock

E. Positioning the Logs

F. Place Remaining Lava Rock

G. Install Firescreen

9 Operating

Instructions

A. Gas Fireplace Safety

B. Your

Fireplace

C. Screens

D. Before Lighting Fireplace

E. Lighting

the

Appliance

F. After the Appliance is Lit

10 Troubleshooting

A. IntelliFire Plus™ Ignition System

11 Maintaining and Servicing the Appliance

A. Maintenance and Service Tasks

12 Reference Materials

A. Appliance Dimension Diagram

B. Service Parts List

C. Warranty

D. Contact

Information

Note:

An arrow (



) found in the

text signi

es change in content.



Summary of Contents for CARODG36I

Page 1: ...NING For Outdoor Use Only WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operating and m...

Page 2: ...r Reference Information Model Name Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The model information regarding your specific appliance can be found on the rating plate located on the inside of the control box cover Co...

Page 3: ...nnection 11 D Electrical Codes 12 E Valve Access 12 F High Altitude Installations 12 6 Electrical Information A IntelliFire Plus Pilot Ignition System Wiring 13 B Control Module Operation 14 C Installing the Optional Electric Kit 15 7 Finishing A Mantel Projections 18 B Facing Material 18 8 Appliance Setup A Clean the Appliance 19 B Optional Accessories 19 C Pilot Shield 19 D Install Lava Rock 19 ...

Page 4: ...been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation In the USA Reduce input rate 4 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice siz...

Page 5: ...ve leak check solution Hammer Gloves Phillips screwdriver Framing square Level Electric drill and bits 1 4 in 3 4 in wrench 7 16 in wrench 7 8 in wrench 1 4 in nut driver Crescent wrench Pipe sealant Plumb line Safety glasses Manometer Voltmeter Tape measure Flat blade screwdriver Caulking material 300ºF minimum continuous exposure rating 1 2 3 4 inch length 6 or 8 Self drilling screws C Inspect A...

Page 6: ...lled into a wall we recommend that the wall be an exterior wall system See framing measurements in Figure 3 1 You must maintain 1 1 2 in 38 mm airspace at the sides and back of the fireplace Header must be placed a minimum of 6 in 152 mm above the top of the fireplace Noncombustible wall sheathing material is required the first 36 in above the top of the firebox opening Remove the existing top fro...

Page 7: ...Exterior Interior 11 1 2 in 292 mm minimum 8 1 4 in 210 mm 10 5 8 in 270 mm 48 in 1219 mm 48 in 1219 mm Framing 36 in minimum 889 mm from appliance front S i d e c l e a r a n c e s c a n b e z e r o a t f r a m i n g u p t o 6 i n c h e s d e e p Side clearances can be zero at framing up to 6 inches deep 6 in 6 in 36 in minimum 889 mm from appliance front Note For actual appliance dimensions refe...

Page 8: ...ming up to 6 inches deep 6 in 6 in S i d e c l e a r a n c e s c a n b e z e r o a t f r a m i n g u p t o 6 i n c h e s d e e p 6 i n 6 i n 36 in min 914 mm cement board from the top of the firebox opening 36 in min 914 mm noncombustible finishing material 8 1 4 in 210 mm 10 5 8 in 270 mm 36 in minimum 889 mm from appliance front 54 in 1372 mm 54 in 1372 mm Note For actual appliance dimensions re...

Page 9: ... height Additional Structure or Sidewall Ceiling or Overhang 12 in 305 mm max combustible mantel depth 49 1 2 in 1257 mm minimum 16 in 406 mm deep non combustible hearth extension recommended when floor in front is combustible Figure 3 3 Clearances WARNING Risk of Fire Comply with all minimum clearances to combustibles as specified Framing or finish ing material closer than the minimums listed mus...

Page 10: ... with regional practices to prevent water penetration around the fireplace Due to elevated temperatures across the top of the fireplace metal flashing and high temperature sealant must be used Adhesive polymeric flashing materials may melt For brick stone stucco and similar construction weep screeds should be installed per regional codes See Section 3 D and Figure 3 1 for more information regardin...

Page 11: ... valve Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig Low pressure may cause explosion WARNING Note Gas line MUST be run from right side of appliance These pressures can be verified through the access panel as shown in Section E Valve Acce...

Page 12: ...rol Module Battery Holder Figure 5 3 Control Box The control box is designed to be moved out to allow for the thickness of the finish material or moved from the unit and repositioned Loosen the two bolts found inside the box in the bottom of the control box Slide the box out as necessary Tighten the screws The control box can be removed from the appliance and repositioned up to approximately 6 ft ...

Page 13: ...o fan used For use only with the optional electric kit 6 6 Electrical Information Figure 6 1 Intermittent Pilot Ignition IPI Wiring Diagram Battery Power Only WARNING Risk of Shock Replace damaged wire with type 105 C rated wire Wire must have high temperature insulation WARNING Risk of Shock Label all wires prior to discon nection when servicing controls Wiring errors can cause improper and dange...

Page 14: ...the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been established for 10 seconds After this 10 second period the flame can be adjusted from HI to LO with the switch 3 The control module has a safety feature that automatically shuts down the fireplace after nine hours of continuous oper...

Page 15: ...ction Box Match holes Figure 6 8 Place Fasten Junction Box Remove the junction box bracket by prying loose with a screwdriver Remove the two screws shown in Figure 6 4 Cut out and remove insulation from behind junction box bracket as shown in Figure 6 5 Make hand bends to bracket as shown in Figure 6 6 Fasten bracket to junction box with two screws provided with junction box Thread wire into junct...

Page 16: ...s shown below Assemble the junction box Figure 6 10 Assemble Junction Box Figure 6 11 Replace Control Cover Disconnect the battery holder wires from the red and black wires of the wiring harness from the switch and module Connect the red and black wires of the wiring assembly included with the electric kit to the red and black wires to the switch and module Plug the power supply wire into the wire...

Page 17: ...nal Control Switch Valve Module Pilot assembly Wiring harness Red Jumper wire Battery holder R E D R E D B R N B L K BLK G R N O R G ORG WHT Optional Electric Kit Outlet box cover Outdoor GFI Outlet Power supply Fuse RC200 optional If a remote is used the brown module wire must be disconnected from the red jumper wire BLK RED Optional Remote Control Battery holder MUST be removed to install the op...

Page 18: ...han the minimums listed must be construct ed entirely of noncombustible materials i e steel studs concrete board etc B Facing Material The appliance can be covered with any noncombustible material Refer to Section 1 D It is possible for the face of the unit above the fireplace open ing to show signs of soot Clean that area as frequently as necessary to eliminate a build up of soot or permanent dis...

Page 19: ...shield is still in the position shown in the photo below Shipping could cause it to become displaced Figure 8 1 Pilot Shield Position D Install Lava Rock Pour lava rock into the burner pan and cover the burner tube DO NOT cover the burner tube from the right grate support to the pilot assembly See Figure 8 2 8 3 There is extra rock provided to cover the front of the firebox if desired NOTICE Do no...

Page 20: ...ront grate bar and rest its back on the indentation in the middle of the rear log Figure 8 9 Place Center Y Log 36 Notch against grate Figure 8 5 Place Left Front Log 36 Place the left front log on the grate against the front of the grate Fit notch in log to grate bar as shown below Place the top center log as shown below Figure 8 10 Place Top Center Log 36 Place the left and right center logs as ...

Page 21: ...ure 8 6 Place Right Front Log Place top left log on the indentations in the front left log and back log as shown in Figure 8 7 Figure 8 7 Place Top Left Log Place the top right log on indentations in the front right log and back log as shown in Figure 8 8 Figure 8 8 Place Top Right Log Figure 8 15 Place Top Rear Log optional The use of the top rear log is optional It could cause sooting in high wi...

Page 22: ...r Log Place the center log on the indentations of the right front log and the back log as shown in Figure 8 10 Figure 8 10 Place Center Log Place the right center long on the indentations of the right front log and the right rear log as shown in Figure 8 11 Figure 8 11 Place Right Center Log F Place Remaining Lava Rock After logs have been placed spread the remainder of the lava rock to cover the ...

Page 23: ...rt one screen rod through the rings on top See Figure 8 11 Repeat for other screen Screw for left screen Screw for right screen Figure 8 12 Remove Screws from Firebox Top Insert left end of the rod in the left screen handle is on the right into the hole in the upper left firebox side Insert Left Screen Rod Figure 8 13 Insert Screen Rod Remove two screws from the firebox top set aside Fasten rod wi...

Page 24: ...pba org safety information To prevent unintended operation when not using your fireplace for an extended period of time summer months vacations trips etc Put module switch in the OFF position Section 6 A to disable all fireplace controls or Remove batteries from remote controls Turn off wall controls Unplug 6 volt adapter plug and remove batteries Turn off gas shutoff valve C Screens Screens are s...

Page 25: ...some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s inform...

Page 26: ...n three to four hours on the initial start up Turn it off and let it cool completely Run the appliance for an additional 12 hours This will help cure the products used in the paint and logs WARNING DO NOT place combustible objects in front of the fireplace High temperatures may start a fire WARNING Risk of Fire or Burns Provide adequate clear ance for service access Due to high temperatures the ap...

Page 27: ... 3 mm 2 Pilot won t light there is no noise or spark A No power or transformer installed incorrectly or depleted batteries Verify that transformer is installed and plugged into module Check voltage of transformer at connection to module Acceptable read ings of a good transformer are between 6 4 and 6 6 volts DC Bat tery power supply voltage must be at least 4 volts If less than 4 volts replace bat...

Page 28: ...en if present or any other metal object B Poor flame rectification or contaminated flame sensing rod Verify correct pilot orifice is installed and gas inlet is set to pressure specifications Check pilot for soot Clean if necessary C Module is not grounded Verify module is securely grounded to metal chassis of appliance Verify that wire harness is firmly connected to the module D Damaged pilot asse...

Page 29: ...vicing Turn off gas Turn off electricity to appliance Disable remote control if one is present Ensure appliance is completely cooled WARNING Clean After Servicing Replace any screen or barrier that was removed Condition of screen doors Obstructions of combustion and ventilation air Condition of logs Condition of firebox Burner ignition and operation Air passageways control compartment Burner burne...

Page 30: ... perforation Sand and repaint as necessary 2 Replace appliance if firebox has been perforated 3 Check caulking around gas line and pilot assembly and replace as necessary to prevent water infiltrating the appliance Burner ignition and operation 1 Verify burner is properly secured to firebox bottom 2 Clean off burner top inspect for plugged ports corrosion or deterioration 3 Verify air shutter is c...

Page 31: ... 8 in 848 mm 42 1 2 in 1080 mm 36 1 2 in 927 mm 15 1 2 in 394 mm NON COMBUSTIBLE BOARD STANDOFFS CAN BE REMOVED IF NOT INSTALLED IN A WALL 15 in 381 mm 11 1 2 in 292 mm 9 1 2 in 241 mm 10 in 254 mm 2 1 4 in 57 mm TOP VIEW BOTTOM VIEW FRONT 3 4 in 19 mm 6 in 152 mm 6 in 152 mm 5 1 8 in 130 mm GAS ACCESS LOCATION ON APPLIANCE IF CONTROL BOX IS LOCATED ON SIDE OF APPLIANCE Figure 12 1 Appliance Dimen...

Page 32: ...FS CAN BE REMOVED IF NOT INSTALLED IN A WALL 44 1 2 in 1130 mm 50 1 2 in 1283 mm 15 in 381 mm 11 1 2 in 292 mm 9 1 2 in 241 mm 10 in 254 mm 2 1 4 in 57mm BOTTOM VIEW FRONT 3 4 in 19 mm 6 in 152 mm 5 1 8 in 130 mm GAS ACCESS LOCATION ON APPLIANCE IF CONTROL BOX IS LOCATED ON SIDE OF APPLIANCE 6 in 152 mm Figure 12 2 Appliance Dimensions CARODG42I CARODG42IL CARODG42I CARODG42IL ...

Page 33: ...2 11 8 13 14 15 12 9 1 9 2 2 3 6 5 4 6 7 1 Part number list on following page Log Set Assembly Carolina 36 Outdoor Gas Fireplace 16 Non Combustible Board 16 1 16 3 16 3 16 4 16 2 16 5 16 7 16 6 10 13 CARODG36I CARODG36IL Beginning Manufacturing Date Sept 2009 Ending Manufacturing Date Active B Service Parts List ...

Page 34: ...9 Y Burner Grate Assembly LP Pre SN 0022401504 SRV4066 018 Y Post SN 0022401504 4066 018 Y 9 1 Orifice NG 4066 154 Orifice LP 4066 155 9 2 Connector 4066 156 10 1 Screen Rod Pre April 2012 4066 305 Y Post April 2012 4067 305 Y 10 2 Screen Assembly Qty 2 req 4066 023 Y 11 Pilot Bracket 4067 112 12 Pilot Shield 4066 127 13 Heat Shield 4067 113 14 Control Box Assembly 4066 325 Y 15 Valve Assembly Ref...

Page 35: ...art number list on following page Log Set Assembly Carolina 42 Outdoor Gas Fireplace 5 4 6 6 6 2 3 1 9 9 1 9 2 7 11 12 8 8 1 8 2 10 13 15 14 1 14 3 14 3 14 4 14 2 14 5 14 7 14 6 14 Non Combustible Board 10 13 CARODG42I CARODG42IL Beginning Manufacturing Date Mar 2010 Ending Manufacturing Date Active ...

Page 36: ...G 4067 019 Y Burner Grate Assembly LP 4067 018 Y 8 1 Orifice NG 4067 154 Y Orifice LP 4067 155 Y 8 2 Connector 4066 156 9 1 Screen Rod Qty 2 req 4067 305 9 2 Screen Assembly Qty 2 req 4067 023 Y 10 Pilot Bracket 4067 112 11 Heat Shield 4067 113 12 Pilot Shield 4066 127 13 Control Box Assembly 4066 325 Y 14 Non combustible Board 14 1 Top 4067 120 14 2 Left Side 4067 121 14 3 Back Qty 2 req 4067 123...

Page 37: ...ck 2166 323 Y 15 6 Wire Assembly 4021 697 Y 15 7 On Off Switch 060 511 Y 15 8 Wire Assembly 4021 697 15 9 Module 2166 307 Y 15 10 Valve Bracket 4066 115 15 11 Flex Ball Valve Assembly 2078 022 Y 15 12 90 Degree Elbow 4021 373 15 13 Valve NG 2166 302 Y Valve LP 2166 303 Y Wire Harness 2166 304 Y Electric Conversion Kit to AC Power ELEC CARODG Power Supply 2166 305 Y Wire Assembly 4021 711 Y Wire Ha...

Page 38: ...nty only covers Products that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites This warranty is only valid while the Product remains at the site of original installation Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT autho...

Page 39: ...uct has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast iron bubbling cracking and discoloration of steel or enamel finishes and cracking or spalling of refractory or cementitious materials The Product is subjected to prolonged periods of dampness co...

Page 40: ...nstallation and operation D O N O T D I S C A R D Please contact your Outdoor Lifestyles dealer with any questions or concerns For the number of your nearest Outdoor Lifestyles dealer please visit www hearthnhome com This product may be covered by one or more of the following patents United States 5601073 5613487 5647340 5890485 5941237 6006743 6019099 6053165 6145502 6374822 6484712 6601579 67694...

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