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Outdoor Leisure Smoke Hollow Smoke-Tronix D4015BC, Assembly, Care & Use Manual, Page: 23 / 32

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Outdoor Leisure Smoke Hollow Smoke-Tronix D4015BC Assembly, Care & Use Manual Download Page 23

Troubleshooting Guide

SYMPTOM

CAUSE

SOLUTION

Cabinet Temp is inaccurate

Faulty HTL (High Temp Safety Limit Shut-off)

Call OLPI for replacement. Reference how to access/ replace HTL

Faulty controller

Call OLPI for replacement. Reference how to access/replace 

controller instructions

Appliance takes excessive 

amount of time to heat

Climate

Temps below 65°F (18°C) may extend heating time

Appliance plugged into an extension cord

Plug appliance directly into power source. Maximum length ext. 

cord 25ft, min. gauge 12/3

Door not closed properly

Close door and adjust latch so door seals completely

Waterbowl/ Drip deflector not properly 

located

Locate waterbowl/drip deflector properly on supports See assem-

bly steps for proper installation

Faulty controller

Call OLPI for replacement. Reference how to access/replace 

controller instructions

Gap between the door and 

smoker

Door alignment

Adjust door hinges

Damaged door seal

Call OLPI for replacement door kit

Grease leaking from smoker

Door not closed properly

Close door and adjust latch so door seals completely around 

appliance

Appliance not level

Move appliance to level surface and adjust height

Water pan not in proper location

Align water pan so grease from door goes into water pan

Grease tray is full

Empty grease tray and reinstall under smoker

Drain holes are clogged inside smoker

Clean drain holes in smoker bottom

No smoke

No wood chips

Add wood chips. (See adding wood chips guide)

Smoke element not staying on long enough 

to heat chips due to climate

Open both the back vent and the lower vent fully. Push the fast 

smoke button to engage the smoke elment

Damaged smoke tray

Call OLPI for replacement.

Controller will not adjust time

Faulty controller

Call OLPI for replacement. Reference how to access/replace 

controller instructions

Controller will not adjust time

Faulty controller

Call OLPI for replacement. Reference how to access/replace 

controller instructions

Error Code: Err

Thermostat probe is damaged/short circuited Call OLPI for replacement

Meat probe is damaged/short circuited

Call OLPI for replacement. Reference how to access/replace meat 

probe instructions

Faulty controller

Call OLPI for replacement. Reference how to access/replace 

controller instructions

23

Summary of Contents for Smoke Hollow Smoke-Tronix D4015BC

Page 1: ... USE MANUAL WITH IMPORTANT WARNING SAFETY INFORMATION PLEASE SAVE THESE INSTRUCTIONS Approximate assembly time 30 minutes Tools needed for assembly Phillips head screwdriver For Models D4015SSC D4015BC and D4015RC DigitalElectricSmoker with Cabinet ...

Page 2: ...ollowingrequirements Ifalonger detachablepower supplycordorextensioncordisused themarkedelectricalratingof thecordsetorextensioncordshouldbeatleastasgreatastheelectricalratingoftheappliance Theextensioncordmustbeagrounding type3 wirecord Outdoorextensioncordsmustbeusedwithoutdooruseproductsandaremarkedwithsuffix W and withthestatement SuitableforUsewithOutdoorAppliances CAUTION Toensurecontinuedpr...

Page 3: ...necessaryshouldchildrenorpetsbeinareawheretheelectricsmokerisbeingused Fuel suchascharcoalbriquettesorheatpellets arenottobeusedintheelectricsmoker Neverusetheelectricsmokerasaheater READCARBONMONOXIDEHAZARDONPAGE2 Usetheelectricsmokeronlyonalevel stablesurfacetopreventtipping TheelectricsmokerisHOTwhileinuseandwillremainHOTforaperiodoftimeafterwards Usecaution DonottouchHOTsurfaces Usehandlesorkn...

Page 4: ...nt has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interfer...

Page 5: ...PartsandToolList Tools needed for assembly Phillips head screwdriver 12 34 12 34 5 ...

Page 6: ...er Pan 1 18 18 18 Wood Chip Tray Cover 1 19 19 19 Reflector Plate Rail 2 20 20 20 Meat Probe 1 21 21 21 Heating Element Smoke 1 22 22 22 Heating Element Main 1 23 23 23 Wood Chip Tray Track 2 24 24 24 Power Circuit Board 1 25 25 25 Bottom Panel 1 26 26 26 Rear Panel 1 27 27 27 LED Light 1 28 28 28 Lens LED Light 1 29 29 29 Water Pan Door 1 30 30 30 Water Pan Spout 1 31 39 66 Wood Chip Tray Lower P...

Page 7: ...te 1 Cabinet Bottom Panel Assembly 2 Wheel Assembly 8 M6 x 20 bolts ToolsNeeded Phillips Screwdriver Procedure Use 8 M6 x 20 bolts to assemble the 2 Wheel Assembly to the Cabinet Bottom Panel Assembly as shown Step 1 Step 2 Procedure Use 10 M6 x 20 bolts to assemble the 2 Wheel Mounting Brackets to the Cabinet Bottom Panel as shown 7 ...

Page 8: ...M3 x 10 bolts 1 Cabinet Door Magnet 2 Cabinet Door Pivots ToolsNeeded Phillips Screwdriver Procedure Use 2 M3 x 10 bolts to assemble the 1 Cabinet Door Magnet and assemble the 2 Cabinet Door Pivots to the Cabinet Bottom Panel Assembly as shown Step 3 Step 4 Procedure Use 2 M8 x 30 bolts 2 M8 Washers and 2 M8 Nuts to assemble the 2 Front Pads to the Cabinet Bottom Panel as shown 8 ...

Page 9: ...ocate Cabinet Panel Assembly Cabinet Top Cross Brace Assembly 4 M4 x 12 bolts ToolsNeeded Phillips Screwdriver Procedure Use 4 M4 x 12 bolts to assemble the Cabinet Top Cross Brace Assembly as shown Step 5 Step 6 Procedure Use 4 M6 x 20 bolts to assemble the Cabinet Left Panel Cabinet Back Panel and Cabinet Right Panel as shown 9 ...

Page 10: ...ft Door Cabinet Right Door 2 Cabinet Door Handle 4 M4 x 8 bolts ToolsNeeded Phillips Screwdriver Procedure Use 4 M4 x 8 bolts to assemble the 2 Cabinet door Handles to the Cabinet Left Door and right Door as shown Step 7 Step 8 Procedure Use 4 M6 x 20 bolts to assemble the Cabinet Left Panel Cabinet Back Panel and Cabinet Right Panel as shown 10 ...

Page 11: ...ps Screwdriver Procedure Turn the Smoker Cabinet upside down Use 10 M6 x 20 bolts to assemble the Cabinet Assembly to the bottom of the smoker body as shown Return Smoker Body to upright position Note 2 bolts screw through the two ears from the outside as shown here Step 9 11 ...

Page 12: ... M5 x 40 bolts ToolsNeeded Phillips Screwdriver Procedure Use 2 M6 x 20 bolts to assemble the Rear Handle to the smoker cabinet Screw the Vent Knob to the Rear Vent as shown Note Handtightenknob Procedure Use 2 M5 x 40 bolts to assemble the Door Handle as shown Door Handle Rear Handle Rear Vent Knob Step 10 Step 11 12 ...

Page 13: ... smoker The dimples on the side of the wood chip tray cover should sit into the recesses in the wood chip tray rails Position the water pan onto the reflector plate rails on the sides of the smoker as shown The tabs on the sides of the water pan will fit into the slots in the reflector rails as shown Step 12 WoodChipTrayRails WaterPan WoodChipTrayCover 13 ...

Page 14: ...e holes in the left side of the smoker Repeat the procedure for the right side making sure the rack supports on the left side and right side are at the same height so the cooking racks are level Assemble the water pan spout to the water pan door as shown below Cooking Rack Supports Step 13 WaterPan FillSpout 14 ...

Page 15: ...ray Assembly Grease Tray ToolsNeeded None Procedure Place the 4 cooking racks into the cooking rack supports as shown Make sure the angled portion of the rack is slid in first Procedure Slide the wood chip tray assembly and grease tray into the rails in smoker body as shown Cooking Racks 15 ...

Page 16: ...ASSEMBLY OF YOUR SMOKER IS NOW COMPLETE FOR YOUR SAFETY FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS SmokerAssembly 16 ...

Page 17: ... into place 4 Check the wood chip tray periodically to see if the wood chips have burned down by sliding the wood chip tray out about half way and look through the slots in the wood chip tray cover 5 If the wood chips have completely burned in the wood chip tray remove the tray from the smoker Caution ThewoodchiptrayandlidwillbeHOT evenifthehandleisnot 6 Dump the burned wood chips from the wood ch...

Page 18: ...ghseamsandturntheinsideofsmokerblack Thisisnormal Tominimizesmokelossaround door the door latch can be adjusted to further tighten door seal against body Opening smoker door during cooking process may extend cooking time due to heat loss When outside temperature is cooler than 65 F 18 C and or altitude is above 3 500 feet 1067m additional cooking time may be required To ensure that meat is complet...

Page 19: ...ture and probe temperature after the COLD SMOKE button is pushed Outside temperatures may affect your ability to cold smoke If your internal temperature in your smoker is higher than 125 F the LED screen will inform you that your unit is too hot by displaying 2 hot When the FASTSMOKE button is pressed the LED will light solid while the program is in operation The FAST SMOKE button serves 2 functio...

Page 20: ...be will not disengage the elements The ARROWCONTROL buttons allow you to change the time and temperature up and down accordingly When you press the UP DOWN ARROW button the time will change in 1 hour increments or 10 minute increments and the temperature will change in 5 F increments If you push and hold the UP DOWN ARROW button for 3 seconds or more the time and temperature will scroll at a faste...

Page 21: ...and the LED screen will display time temp and the probe temp NOTE If at any time the consumer presses the Check Time Temp or Probe button the display will change to the current time remaining the current temperature or the current probe temperature By holding the Set Time or Temp button for 3 seconds during the hot or cold smoke cycle the LED will flash the current set time or temperature The time...

Page 22: ... to temp above 0 F 18 C Faulty controller Call OLPI for replacement Reference how to access replace controller instructions Heating light not on Smoking program not set SetTemp andTime in smoking program wait 60 seconds for heating Faulty controller Call OLPI for replacement Reference how to access replace controller instructions Faulty body wiring Call OLPI for replacement Element not on Bad conn...

Page 23: ...adjust latch so door seals completely around appliance Appliance not level Move appliance to level surface and adjust height Water pan not in proper location Align water pan so grease from door goes into water pan Grease tray is full Empty grease tray and reinstall under smoker Drain holes are clogged inside smoker Clean drain holes in smoker bottom No smoke No wood chips Add wood chips See adding...

Page 24: ...ater pan and cooking racks back into smoker 15 Plug smoker back into an electrical outlet HeatElementBracket 4screws Heat Element Wires FigureA1 FigureA4 FigureA3 RearVent 6screws FigureA2 Removal 1 Make sure smoker is turned OFF and is unplugged from the electrical outlet 2 Remove all cooking racks and water pan from smoker 3 Remove rear handle 2 screws FigureA1 4 Remove rear vent 6 screws Figure...

Page 25: ...smoker to remove PartReplacementGuide Installation 8 Position new High Temp Limit Safety Switch on back of smoker where original switch was in place 9 Using 2 bolts and nuts secure High Temp Limit Safety Switch to inner back panel 10 AttachwiresontotabsofnewHighTempLimitSafetySwitch 11 Reattach rear panel 17 screws 12 Reattach rear vent 6 screws 13 Reattach rear handle 2 screws 14 Place water pan ...

Page 26: ...utlet Removal 1 Make sure your smoker is OFF and is unplugged 2 Remove all cooking racks and water pan from smoker 3 Remove wood chip tray tent wood chip tray and grease tray 4 Lay the smoker on its side as shown FigureC2 5 Remove bottom panel 16 screws 6 Remove wires from Power Control Board FigureC3 7 Remove Power Control Board 2 screws FigureC3 Installation 8 Place the new power control board i...

Page 27: ...omundersideofcontrolpanel FigureD1 4 Carefullyliftcontrolpanelupandoffofsmoker Becarefulnot topullcontrolpanelfarfromsmokeraswiresareshort 5 Disconnect wire for Meat Probe Note Mark or remember where connector goes FigureD2 6 Carefully remove two screws holding Meat Probe bracket to smoker panel face and pull Meat Probe thru front face of smoker FigureD3 Installation 7 Push Meat Probe thru hole in...

Page 28: ... thermometer is a must to cook large pieces of meat to make sure it is done internally InternalTemperatures for Select Meats Cooked Ham 140 degrees Ham Beef Med Ground Beef 160 degrees Veal Lamb Pork Beef Well done 170 degrees Poultry 180 degrees GoodTongs or Meat Hook Use a heavy duty set of tongs to rotate meat in the smoker because in some cases you may be smoking a very large cut of meat I pre...

Page 29: ...part with ease your ribs are done Note Make sure your internal temperature of your ribs are at 170 F Take out of smoker and let stand on serving platter until cool enough to eat Smoked Beef Brisket Select a 6 to 8 lb packer trimmed brisket that has a little marble to it but not too much Feel free to trim as much fat as desired Use your favorite beef rub we recommend using Head Country All Purpose ...

Page 30: ...n smoker You may baste with butter for more moisture if you like When turkey skin reaches your desired color remove turkey from smoker place in aluminum foil pan and cover with aluminum foil tightly Place covered pan in smoker and continue cooking at 225 degrees Check internal meat temperature where the thigh meets the side of the turkey every half hour for doneness Turkey should take around 45 mi...

Page 31: ...d the fish Lay the salmon fillets on top of the cure The cure should extend 1 2 inch beyond the edges of the fish on each side Spread the remaining cure on top so it covers the fish completely 3 Cover the dish with plastic wrap and cure the fish in the coolest part of your refrigerator for 24 to 48 hours 4 Gently rinse the cure off the salmon under cold running water Place the salmon in a large bo...

Page 32: ...our address without first obtaining a return authorization number from our customer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO 64850 This warranty may give you specific legal rights that vary by state OutdoorLeisureProducts Inc 5400DoniphanDrive Neosho MO64850 w...

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