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OutBack Power SmartRE 2500, Installation Manual

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OutBack Power SmartRE 2500 Installation Manual Download Page 9

 

900-0033-01-00 Rev A 

7

 

Table of Contents 

Important Safety Instructions

........................................................................1

Symbols Used ........................................................................................................................................................................1

Audience .................................................................................................................................................................................1

Definitions...............................................................................................................................................................................2

General Safety .......................................................................................................................................................................2

Personal Safety......................................................................................................................................................................3

SmartRE System Safety.......................................................................................................................................................3

PV Safety..................................................................................................................................................................................4

Battery Safety.........................................................................................................................................................................4

Regulatory References........................................................................................................................................................5

Recycling Information ........................................................................................................................................................5

Earth 911 ............................................................................................................................................................................................. 6
OurEarth.org ...................................................................................................................................................................................... 6
Environmental Protection Agency, USA................................................................................................................................... 6
Keep America Beautiful, USA ....................................................................................................................................................... 6
Natural Resources Canada ............................................................................................................................................................ 6
Office of Waste Management, Canada ..................................................................................................................................... 6

Introduction

...............................................................................................11

Components ....................................................................................................................................................................... 12

Accessories .......................................................................................................................................................................................12

Applications ........................................................................................................................................................................ 13

PV Array Planning ..........................................................................................................................................................................13
Battery Bank Planning ..................................................................................................................................................................14
Generators........................................................................................................................................................................................14

Preparation .......................................................................................................................................................................... 15

Tools Required ................................................................................................................................................................................15
Materials Required.........................................................................................................................................................................15
Accessories .......................................................................................................................................................................................15
Location.............................................................................................................................................................................................15
Environmental.................................................................................................................................................................................16

Clearance and Access Requirements ......................................................................................................................... 16

Dimensions.......................................................................................................................................................................... 17

Conduit and Knockout Preparation............................................................................................................................ 18

Horizontal Arrangements............................................................................................................................................... 19

Vertical Arrangements..................................................................................................................................................... 19

Mounting.............................................................................................................................................................................. 21

Installing the Wall Brackets for a Horizontal Position ........................................................................................................22
Installing the Bottom Bracket for an Elevated Position.....................................................................................................23
Installing Wall Brackets for Vertical Position.........................................................................................................................24

Removing the Interior Cover......................................................................................................................................... 27

Accessing the Wiring Compartment .......................................................................................................................... 28

Summary of Contents for SmartRE 2500

Page 1: ...Installation Manual...

Page 2: ...MATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE O...

Page 3: ...e Wave WARNING Hazard to Human Life This type of notation indicates that the hazard could be harmful to human life CAUTION Hazard to Equipment This type of notation indicates that the hazard may cause...

Page 4: ...Protection Association OSHA Occupational Safety and Health Association PV Photovoltaic RE Renewable Energy UL Underwriters Laboratory General Safety WARNING Limitations on Use This equipment is NOT i...

Page 5: ...erminals are de energized using a validated voltmeter rated for a minimum 1000 Vac and 1000 Vdc to verify the de energized condition Do not perform any servicing other than that specified in the insta...

Page 6: ...aker or accessible fuse box depending on local code requirements CAUTION Equipment Damage PV Arrays must be wired with correct polarity positive to positive negative to negative Connecting the cables...

Page 7: ...ables incorrectly can damage or destroy the equipment IMPORTANT Baking Soda neutralizes lead acid battery electrolyte Vinegar neutralizes NiCad and NiFe battery electrolyte Have a supply of either sub...

Page 8: ...PM to 4 00 PM PST Email r9 recyclecity epa gov Keep America Beautiful USA Web site www kab org Address 1010 Washington Boulevard Stamford CT 06901 Phone 1 203 659 3000 Main number Fax 1 203 659 3001 E...

Page 9: ...Introduction 11 Components 12 Accessories 12 Applications 13 PV Array Planning 13 Battery Bank Planning 14 Generators 14 Preparation 15 Tools Required 15 Materials Required 15 Accessories 15 Location...

Page 10: ...op Cap 43 Installing the Locking Bracket 43 Installing the Front Cover 44 Specifications 45 Electrical Specifications 45 Mechanical Specifications 46 Environmental Specifications 46 Renewable Energy I...

Page 11: ...Arrangements 20 Figure 9 Mounting Options Wall Brackets or Anchor Bolts 21 Figure 10 Mounting to the Wall at Floor Level 22 Figure 11 Mounting to the Wall above Floor Level 23 Figure 12 Installing Wal...

Page 12: ...Figure 37 Vertical Installation using an External Sub panel 55 Figure 38 Vertical Installation using the Internal Sub panel 56 Figure 39 Horizontal Installation using an External Sub panel 57 Figure...

Page 13: ...ank for energy storage SmartRE is certified as Grid interactive meaning that excess energy energy that exceeds usage will be returned to the Grid Sell Mode The SmartRE System is designed with the foll...

Page 14: ...for 16 wall studs 2 each 4 each MATE2 System Control and Display 1 1 SmartRE Installation Manual not shown 1 1 SmartRE Operator s Manual not shown 1 1 Figure 2 Basic Components of a SmartRE System Ac...

Page 15: ...e critical loads with PV and energy stored in the battery bank SmartRE models include SRE 2500 120 NA 2500 W 120 Vac 60 Hz SRE 3000 120 240 NA 3000 W 120 240 Vac 60 Hz SRE 2500 120 240 NA 2500 W 120 2...

Page 16: ...FULLRIVER DC220 6 27 AGM EV12A A 31 AGM EV27A A Trojan 6V AGM EV31A A PSG 12120 Discover EV627A PSG 12105 PVX 1040T Power Battery PSG 12165 PVX 1080T 8A27DT DEKA PVX 3050T MK Deka 8A31DT DEKA PSG 1210...

Page 17: ...Rating May be purchased separately The following accessories are available for purchase Battery Enclosure Paralleling Kits Wall Mounting Bracket for 24 wall studs Battery Installation Kits Location Sm...

Page 18: ...place combustible or flammable materials within 12 feet 3 7 m of the equipment Fumes or spills from flammable materials could be ignited by sparks created by sub standard wiring conditions IMPORTANT...

Page 19: ...Planning 900 0033 01 00 Rev A 17 Dimensions Figure 6 Enclosure Dimensions...

Page 20: ...losures into place Remove the knockouts from this panel while it is attached to the side of the enclosure to prevent damaging or bending the panel when removing knockouts IMPORTANT For 3R compliance u...

Page 21: ...an come to your aid if necessary Horizontal Arrangements In horizontal arrangements the SmartRE enclosures are placed side by side The position of the individual modules depends on personal preference...

Page 22: ...re Stacking more than one enclosure on top of another could damage the bottom enclosure Damage caused by placing more than one enclosure on top of another will not be covered under warranty Figure 8 H...

Page 23: ...he enclosure This may require additional support for the intended location A 3 4 piece of plywood secured to the wall should provide the extra support needed Check local code for more specific require...

Page 24: ...g Bracket to the wall If using the battery enclosure attach the 2nd bracket next to the 1st bracket as shown below Attach the Chassis Bracket to the enclosures 3 4 Lift the enclosure high enough to cl...

Page 25: ...he enclosure high enough to clear the lip of the wall mounting bracket 3 2 Attach the Wall Mounting bracket to the wall Use the measurements shown to position the enclosure at the desired height Lower...

Page 26: ...0 Rev A Installing Wall Brackets for Vertical Position Figure 12 Installing Wall Brackets for Vertical Position 2 Attach the Wall Brackets to the wall as shown below Attach the Chassis Brackets to the...

Page 27: ...er wall mounting bracket 1 Lower the enclosure into place so that the Chassis Bracket slides behind the wall bracket and secures the enclosure in place 2 Lift the 2nd enclosure high enough to clear th...

Page 28: ...Installation 26 900 0033 01 00 Rev A Figure 14 Correct Placement for Vertical Installations...

Page 29: ...Installation 900 0033 01 00 Rev A 27 Removing the Interior Cover Figure 15 Removing the Interior Cover...

Page 30: ...wn Shunt B DC Negative Bus Bar Shunt A DC Breaker Battery 125 Adc PV Breaker PV 80 Adc GFP CC Batt AC Neutral Ground Bar AC Breakers x6 x4 60 Aac x2 20 Aac Mechanical Interlocks x2 20 Aac Load x2 AC O...

Page 31: ...ere is only one Neutral to Ground Bond in the system Check local code for specific requirements Table 4 Ground Conductor Size and Torque Requirements Terminal Location Acceptable Conductor Size Range...

Page 32: ...Adc Battery Negative Shunt A 6 AWG 13 3mm2 1 0 AWG 53 5 mm2 1 0 AWG 50 in lb 5 7 Nm N A PV Positive 6 AWG 13 3mm2 1 0 AWG 53 5 mm2 6 AWG 13 3mm2 35 in lb 4 Nm 80 Adc PV Negative DC Negative Bus Bar 6...

Page 33: ...Torque Requirements Breaker Size AC IN 1 Grid and AC IN 2 Gen 6 AWG 13 3mm2 1 0 AWG 53 5 mm2 6 AWG 35 in lb 4 Nm 60 Aac AC OUT to Sub panel 6 AWG 13 3mm2 1 0 AWG 53 5 mm2 6 AWG 35 in lb 4 Nm 60 Aac AC...

Page 34: ...s unit Longer cables can be used up to 1000 ft long but are not provided by OutBack It is not recommended to exceed 1000 ft Figure 20 MATE2 Features IMPORTANT Do not run the MATE 2 cable in conduit wi...

Page 35: ...surface for mounting e g cut the hole a Place the backside the MATE2 against the wall and draw around the oval backing b Carefully cut the oval hole out of the wall 3 Cut a smaller hole 1 x1 in the o...

Page 36: ...ther end of the CAT5 cable into the access port on the front of the interior cover 4 Use MATE2 to access system status or change system configuration settings 5 Remove the MATE2 from the access port 6...

Page 37: ...Figure 24 3 Close the AC Output Breakers 3 4 Using a digital volt meter verify 120 Vac on the AC Breakers i e place voltmeter leads on 4 and 4 in Figure 24 5 Close the AC Input Breakers 6 Using a digi...

Page 38: ...s the installer is familiar with the basic operation of a MATE2 System Controller and Display If the installer is not familiar with basic operation please refer to the SmartRE Operator s Manual for ge...

Page 39: ...Installation 900 0033 01 00 Rev A 37 Figure 26 MATE Setup Screen Page 2 and 3 MATE Setup Screen PAGE 2 MATE Setup Screen PAGE 3 Continued from page 36...

Page 40: ...mit to which an absorption current must decrease while still maintaining the absorption voltage before the battery is judged to be full Use the battery manufacturer s specifications or 2 of the batter...

Page 41: ...ed Menu as instructed on page 38 To change Battery Amp hours 1 Press the BAT Soft Key 2 Press the INC or DEC Soft Key to change the parameter 3 Press ADV to return to PG1 4 Press PG2 to advance to the...

Page 42: ...ome hot during operation Do not remove the cover during operation or touch any internal parts Be sure to allow them sufficient time to cool down before attempting to perform any maintenance 1 Open the...

Page 43: ...cs Enclosure Interior Cover Figure 30 Reassembling the Electronics Enclosure Adding the Front Cover Brackets to Electronics Enclosure Figure 31 Adding the Front Cover Bracket to the Electronics Enclos...

Page 44: ...re Interior Cover Figure 32 Reassembling the Battery Enclosure Adding the Front Cover Brackets to Battery Enclosure Figure 33 Adding the Front Cover Bracket to the Battery Enclosure Tighten to 14 in l...

Page 45: ...3R rating Failure to install the Top Cap and Front Cover in an outdoor installation invalidates the 3R rating Damage caused by failure to use the Top Cap and Front Cover in an outdoor installation wil...

Page 46: ...er Lower the Front Cover to interlock the brackets Align the brackets on the enclosure with the brackets on the Front Cover 2 3 If a lock was installed use the key provided with that lock to secure th...

Page 47: ...6400 VA 8000 VA AC Output Current 20 8 A 120 Vac 20 8 A 120 Vac 10 4 A 240 Vac 25 A 120 Vac 25 A 120 Vac 12 5 A 240 Vac 20 8 A 120 Vac per FX 20 8 A 240 Vac 20 8 A 120 Vac per FX 10 4 A 240 Vac Sell...

Page 48: ...ry Enclosure Dimensions H x W x D With Top Cap and Front Cover 42 89 108 9 cm x 19 03 48 3 cm x 16 38 41 6 cm Enclosure Rating Type 3R Requires the use of the Top Cap and locking Front Cover Enclosure...

Page 49: ...lar basis Discharging up to 80 is acceptable on a limited basis such as a prolonged utility outage Totally discharging a battery can reduce its effective life or permanently damage it Consult the batt...

Page 50: ...e drawn from the batteries during the period of autonomy This power draw is then translated into amp hours Ah the unit of measure to express deep cycle battery capacity Amp hours are calculated multip...

Page 51: ...e the specifications noted on the labels of each AC load that is to be connected to the system Determine the number of hours per day and the number of days during the week that the load will be used U...

Page 52: ...lculate the amp hour requirements Table 7 Worksheet for Determining Average Daily Load in Amp hours Load Watts Hours per Day Days per week used Weekly watt hours Total weekly watt hours of AC load Div...

Page 53: ...ulate the battery bank size Table 8 Worksheet for Determining Battery Bank Size Average amp hours per day from Table 7 Divided by inverter efficiency Divided by battery efficiency usually 0 75 Adjuste...

Page 54: ......

Page 55: ...panel in a Vertical Installation Single Inverter Single PV Array 120 Vac using a separate sub panel in a Horizontal Installation Single Inverter Single PV Array 120 240 Vac using in a Horizontal Inst...

Page 56: ...Wiring Configurations 54 900 0033 01 00 Rev A This page intentionally left blank...

Page 57: ...Wiring Configurations 900 0033 01 00 Rev A 55 120 Vac Vertical Installation with an External Sub panel Figure 37 Vertical Installation using an External Sub panel...

Page 58: ...Wiring Configurations 56 900 0033 01 00 Rev A 120 Vac Vertical Installation using Internal Sub panel Figure 38 Vertical Installation using the Internal Sub panel...

Page 59: ...Wiring Configurations 900 0033 01 00 Rev A 57 120 Vac Horizontal Installation with an External Sub panel Figure 39 Horizontal Installation using an External Sub panel...

Page 60: ...Wiring Configurations 58 900 0033 01 00 Rev A 120 Vac Horizontal Installation using the Internal Sub panel Figure 40 Horizontal Installation using the Internal Sub panel...

Page 61: ...Wiring Configurations 900 0033 01 00 Rev A 59 120 240 Vac Horizontal Installation Figure 41 Horizontal Installation using the Internal Sub panel...

Page 62: ...ns 60 900 0033 01 00 Rev A Wiring Schematic for 2500 W and 3000 W 120 Vac Configurations Figure 42 Wiring Schematic for 2500 W and 3000 W 120 Vac Configurations SURGE PROTECTOR CHARGE CONTROLLER Batte...

Page 63: ...00 0033 01 00 Rev A 61 Wiring Schematic for 2500 W and 3000 W 120 240 Vac Configurations Figure 43 Wiring Schematic for 2500 W and 3000 W 120 240 Vac Configurations SURGE PROTECTOR CHARGE CONTROLLER B...

Page 64: ...Wiring Configurations 62 900 0033 01 00 Rev A This page intentionally left blank...

Page 65: ...system Any product whose serial number has been altered defaced or removed or Any other event not foreseeable by OutBack OutBack s liability for any defective Product or any Product part shall be limi...

Page 66: ...Product to OutBack After receiving the RMA number pack the Product s authorized for return along with a copy of the original purchase invoice and warranty certificate in the original Product shipping...

Page 67: ...lculationg Amp Hour Reqmts 50 Battery Amp Hours 38 Battery Bank Types of Batteries 14 Battery Bank Planning 14 C Clearance 16 Commissioning 35 Components 12 D DC Conductor Size and Torque Requirements...

Page 68: ...Removing the Interior Cover 27 Return Amps 38 S Safety 1 Battery 4 General 2 Personal 3 Photovoltaic 4 Sytstem 3 Setting Battery Amp Hours 39 Setting Return Amps 39 Setting the Date 36 Setting Time 3...

Page 69: ...oudly assembled in the United States of America and demonstrates the quality and pride of this great team of employees We sincerely hope your experience has been pleasant positive and professional and...

Page 70: ...ate Headquarters 19009 62nd Avenue NE Arlington WA USA 1 360 435 6030 European Sales Office C Castell 17 08830 Sant Boi de Llobregat BARCELONA Espa a 34 93 654 9568 www outbackpower com 900 0033 01 00...

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