OTC Synergy CPTX 400, Operating Instructions Manual

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Inhaltsverzeichnis/Contents
DE/GB
CPTX 400/400w/450w Synergy
Foreword .............................................................................................................................................. 41
1. Regulations for the prevention of accidents ................................................................................ 43
1.1 Connection of the power source .................................................................................................. 43
1.2 Operator protection ...................................................................................................................... 44
1.3 Prevention of fire and slag ........................................................................................................... 44
1.4 Risk of poisoning ......................................................................................................................... 45
1.5 Installation of the power source ................................................................................................... 45
1.6 Transport of the power source .................................................................................................... 46
1.7 Safety measures .......................................................................................................................... 46
2. Description of the welding equipment .......................................................................................... 47
3. Construction of the power source ................................................................................................. 47
4. Execution of the instruments ......................................................................................................... 48
4.1 The housing ................................................................................................................................. 48
4.2 The transformer ........................................................................................................................... 48
4.3 Rectifier........................................................................................................................................ 48
4.4 Choke .......................................................................................................................................... 48
4.5 Isolation transformer .................................................................................................................... 48
4.6 Microprocessor control ................................................................................................................ 48
5. Specifications .................................................................................................................................. 49
5.1 External view CPTX 400 .............................................................................................................. 50
5.2 External view CPTX 400w/CPTX 450w ....................................................................................... 50
6. Description of the functions (CPTX 400/400w/450w Synergy) .................................................... 51
6.1 Choise of the welding mode ........................................................................................................ 53
6.2 Overview of the synergic programs ............................................................................................. 53
6.3 Welding settings .......................................................................................................................... 53
7. Preparations for welding ................................................................................................................ 55
7.1 Power connection ........................................................................................................................ 55
7.2 Gas cylinder ................................................................................................................................. 55
7.3 Setting up the torch ..................................................................................................................... 55
7.2 Wire spool .................................................................................................................................... 55
7.3 Inching of the wire ....................................................................................................................... 55
7.4 Selection of the appropriate feed rolls ......................................................................................... 56
8. Welding ............................................................................................................................................. 56
8.1 Setting of welding current ............................................................................................................ 56
8.2
– 2T – (2-stroke mode) ................................................................................................................ 57
8.3
– 4T – (4-stroke mode) ................................................................................................................ 57
8.4 Spot-welding ................................................................................................................................ 57
8.5 Interval-welding ........................................................................................................................... 57
8.6 Softstart ....................................................................................................................................... 57
8.7 Anti-Stick-Function ...................................................................................................................... 57
9. Additives for the welding operation .............................................................................................. 59
9.1 Preparation of the toes ................................................................................................................ 59
9.2 Welding parameters .................................................................................................................... 60
10. Welding defects ............................................................................................................................. 64
11. Maintenance ................................................................................................................................... 65
11.1 Daily ........................................................................................................................................... 65
11.2 Weekly ....................................................................................................................................... 65
11.3 All six months ............................................................................................................................ 65
12. Services and warranty .................................................................................................................. 65
13. Troubleshooting ............................................................................................................................ 66
14. Spare part list CPTX 400 Synergy ................................................................................................ 69
14.1 Connection diagram CPTX 400 Synergy .................................................................................. 71
15. Spare part list CPTX 400w Synergy ............................................................................................. 72
15.1 Connection diagram CPTX 400w Synergy ................................................................................ 75
16. Spare part list CPTX 450w Synergy ............................................................................................. 76
16.1 Connection diagram CPTX 450w Synergy ................................................................................ 79