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Oshkosh JLG 1043, Operation & Safety Manual

The Oshkosh JLG 1043 is a reliable and robust telehandler designed for heavy-duty lifting and material handling tasks. Ensure safe operation by downloading the free Operation & Safety Manual from our website. This manual provides essential guidelines and instructions for operating the machine efficiently and securely.

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Section 7- Lubrication and Maintenance

7

-

20

31211368

Air Intake System

A. Air Cleaner Check 

1. Perform 

“Shut-Down Procedure”

 on page 4

-

5.

2. Open engine cover.

3. Remove dust from vacuator valve (

1

) by squeezing bottom of valve to allow loose 

particles to fall out.

4. Close and secure engine cover.

NOTICE

EQUIPMENT DAMAGE. 

Only remove air cleaner cover to service elements. Excessive

access to check elements can lead to premature element and/or engine failure.

1

0

OW

0

9

7

0

OW1

0

1

0

O 2280

D

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https://www.forkliftpdfmanuals.com/

Summary of Contents for JLG 1043

Page 1: ...afety Manual Original Instructions Keep this manual with machine at all times An Oshkosh Corporation Company Models 742 943 1043 1055 1255 PVC 1911 2005 31211368 May 5 2020 Rev B https www forkliftpdf...

Page 2: ...the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or eq...

Page 3: ...Log REVISION LOG November 11 2019 A Original Issue of Manual May 5 2020 B Revised front cover and pages 2 16 2 17 3 2 thru 3 5 3 10 3 20 3 21 5 9 7 4 7 6 7 7 7 23 7 32 7 33 9 1 9 3 9 6 9 7 9 12 9 13...

Page 4: ...r Operation within the U S A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physical and mental condition have normal refle...

Page 5: ...ll instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product FOR Accident Reporti...

Page 6: ...e included in this manual Determine if machine is equipped with Ultra Low Sulfur Fuel Decal 1 as indicated below If equipped with Ultra Low Sulfur decal all specific references to this machine configu...

Page 7: ...onnel 1 9 Driving Hazards on Slopes 1 10 Pinch Points and Crush Hazards 1 11 Fall Hazard 1 13 Chemical Hazards 1 14 1 4 ClearSky if equipped 1 15 Federal Communications Commission FCC Information for...

Page 8: ...bled 3 24 Instrument Panel Input 3 24 Multifunction Display Input 3 24 3 4 Steer Modes 3 25 Manual Steering Alignment Mode Change 3 25 3 5 Operator Seat 3 26 Adjustments 3 26 Seat Belt 3 27 3 6 Boom A...

Page 9: ...ating with a Suspended Load 4 11 Lift Load Safely 4 11 Picking Up a Suspended Load 4 11 Transporting a Suspended Load 4 12 Leveling Procedure 4 12 Placing a Suspended Load 4 13 Disengaging a Suspended...

Page 10: ...riage 5 34 Side Tilt Mast Carriage 5 36 Pipe Grapple 5 38 Fork Extension 5 40 Bucket 5 42 Grapple Bucket 5 44 Bucket Fork Mounted 5 46 Trash Hopper Fork Mounted 5 48 Coupler Mounted Hook 5 50 Fork Mou...

Page 11: ...brication Schedules 7 8 Every 50 Hours 7 8 Every 250 Hours 7 10 Every 1000 Hours 7 12 7 5 Operator Maintenance Instructions 7 14 Engine Maintenance Components 7 14 Fuel System 7 16 Emission System if...

Page 12: ...ts vi 31211368 Section 9 Specifications 9 1 Product Specifications 9 1 Fluids 9 1 Capacities 9 4 Tires 9 6 Performance 9 8 Dimensions 9 10 Index Inspection Maintenance and Repair Log https www forklif...

Page 13: ...osition Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine DANGER DANGER indicates an imminently hazardous situation which if not av...

Page 14: ...ording to the Minimum Approach Distance MAD Note This requirement shall apply except where employer local or governmental regulations are more stringent Allow for machine movement and electrical line...

Page 15: ...hine The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier This determination shall be made by a qualified person in accordance...

Page 16: ...e sure that the ground conditions are able to support the machine Be aware of wind conditions Wind may cause load swing and dangerous side loads Keep the machine a minimum of 2 ft 0 6 m from holes dro...

Page 17: ...proper fill ratio and pressure requirements for tires equipped with ballast Always wear seat belt Keep head arms hands legs and all other body parts inside operator s cab at all times If telehandler...

Page 18: ...t to use telehandler frame leveling to compensate for load swing Keep heavy part of load closest to attachment Never drag the load lift vertically When driving with a suspended load Start travel turn...

Page 19: ...driving retract boom and keep boom attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel Always look in the direction of travel Always check bo...

Page 20: ...lling Hazard Never suspend load from forks or other parts of carriage weldment Use only approved lift points DO NOT burn or drill holes in fork s Forks must be centered under load and spaced apart as...

Page 21: ...Lifting Personnel When lifting personnel USE ONLY an approved personnel work platform with proper capacity chart displayed in the cab DO NOT drive machine from cab when personnel are in platform O 01...

Page 22: ...te capacity chart To avoid overspeeding the engine and drivetrain when driving down slopes downshift to a lower gear and use the service brake as necessary to maintain a slow speed DO NOT shift into n...

Page 23: ...Crush Hazards Stay clear of pinch points and rotating parts on the telehandler Stay clear of moving parts while engine is running Keep clear of steering tires and frame or other objects Keep clear fro...

Page 24: ...12 31211368 Keep clear of boom holes Keep arms and hands clear of attachment tilt cylinder Keep hands and fingers clear of carriage and forks Keep others away while operating OW0240 OW0250 OW0260 OW0...

Page 25: ...contact when mounting or dismounting Never grab control levers or steering wheel when mounting or dismounting the machine DO NOT get off the machine until the shutdown procedure on page 4 5 has been p...

Page 26: ...el system near an open flame sparks or smoking materials Engine fuel is flammable and can cause a fire and or explosion Hydraulic Fluid DO NOT attempt to repair or tighten any hydraulic hoses or fitti...

Page 27: ...harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the follo...

Page 28: ...er antenna or transmitter in order to satisfy FCC RF exposure requirements for mobile transmitting devices Important To comply with the FCC RF exposure limits and to satisfy the categorical exclusion...

Page 29: ...ed in a severe manner Inspection and Maintenance Type Frequency Primary Responsibility Service Qualification Reference Pre Operation Inspection Beginning of each work shift or at each change of operat...

Page 30: ...l and AEM Safety Manual ANSI only located in cab manual holder 5 Walk Around Inspection See page 2 15 for details 6 Fluid Levels Check fluids including fuel diesel exhaust fluid DEF hydraulic oil engi...

Page 31: ...all systems in an area free of overhead and ground level obstructions See Section 3 Controls and Indicators for more specific operating instructions WARNING If telehandler does not operate properly i...

Page 32: ...cals and proper capacity charts are legible and in place Clean and replace as required ANSI if equipped VIEW UNDER ENGINE COVER O 0941 D 1001109053 REV A 2 5 GPM 9 5 lpm MAX 1001109053 1001139578 ENGL...

Page 33: ...ISH SPANISH 1706300C Pre 1706300 ENGLISH 1001163212 ENGLISH FRENCH 1001235798 ENGLISH SPANISH 1001184632 1001195855 IF EQUIPPED FOR ULS 110 OR 130HP 1001191487 INSIDE FRAME K8 30A K7 30A K6 30A F12 30...

Page 34: ...1001171277 A B C D E F G H A B C WARNING SWINGING LOADS could cause MACHINE TIPOVER which could result in death or serious injury Refer to capacity chart for additional capacity ratings Failure to fol...

Page 35: ...0 1001222650 A 1001230310 A DEF Tank Assembly Prior to servicing contact JLG at 1 877 JLG LIFT 1001230310 ENGLISH 1001230311 ENGLISH FRENCH 1001235808 ENGLISH SPANISH IF EQUIPPED FOR ULS 110 or 130HP...

Page 36: ...M OR FALLING LOAD could cause death or serious injury 1706850 ENGLISH 1001163304 ENGLISH FRENCH 1001235803 ENGLISH SPANISH 1706299B CONTACTING POWER LINES will result in death or serious injury 170629...

Page 37: ...ERING BOOM or FALLING LOAD can crush causing death or serious injury CONTACTING POWER LINES will result in death or serious injury DO NOT place machine or load within 10 feet 3m of power lines MACHINE...

Page 38: ...Section 2 Pre Operation and Inspection 2 10 31211368 ISO if equipped 1001109053 REV A 2 5 GPM 9 5 lpm MAX 1001109053 1001139942 OD0980 VIEW UNDER ENGINE COVER https www forkliftpdfmanuals com...

Page 39: ...K8 30A K7 30A K6 30A F12 30A F11 30A F10 30A F9 25A F8 30A F7 15A F6 25A F5 80A F4 80A F3 80A F1 200A F2 150A 1001191487 A 1706285 1706098 1706292 1001191547 4109801 4109801 1001184632 1001195855 110h...

Page 40: ...LS SERIAL NUMBER PLATE 1001253912A Manufactured by JLG Industries Inc McConnellsburg PA 17233 9533 USA Refer to load capacity chart for truck with attachment and individual load ratings stamped on for...

Page 41: ...T IF EQUIPPED WITH MULTIFUNCTION DISPLAY STOP 1001181531 1706288 1001092877 1706284 3m 1001180276 CAPACITY CHARTS XXXXX 1001180276 A D LB FT Nm 500 10 250 50 250 D LB FT Nm 50 RAS 742 943 1043 1001205...

Page 42: ...1001191229 B 30A 15A 15A 15A 15A 15A 15A 10A 10A 10A 10A 5A 5A 5A 5A 5A F10 F9 F8 F7 F6 F5 F4 F3 F2 F1 25A 25A 10A 10A 10A 10A 10A 10A 10A 5A F20 F19 F18 F17 F16 F15 F14 F13 F12 F11 10A F27 F26 F25 F...

Page 43: ...Section 2 Pre Operation and Inspection 2 15 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 44: ...n sequence INSPECTION NOTE On all components make sure there are no loose or missing parts that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criter...

Page 45: ...isible damage Frame level indicator s and window glass undamaged and clean Gauges switches joystick foot controls and horn operational Check seat belt for damage replace belt if frayed or cut webbing...

Page 46: ...pection note 20 Frame Level Cylinder Pins secure hydraulic hoses undamaged not leaking 21 Mirrors Clean and undamaged 22 Wheel Tire Assembly Properly inflated and secured no loose or missing lug nuts...

Page 47: ...If utilizing the automatic transmission shifting feature third and fourth gears can only be checked when driving at speeds high enough to engage those gears 4 Steering in both directions with engine...

Page 48: ...machine must be approved by JLG to assure compliance with ROPS FOPS certification for this cab machine configuration If the overhead guard or cab structure is damaged the CAB CANNOT BE REPAIRED It mu...

Page 49: ...ion the cab door window 2 must either be latched open or closed Open the cab door window using lever 3 and secure it in the latch 4 Press release 4 inside cab or 5 outside cab to unlatch window NOTICE...

Page 50: ...Section 2 Pre Operation and Inspection 2 22 31211368 Rear Window Lift lever 6 and push to open the rear window 7 Lift lever and pull to close OD0030 7 6 https www forkliftpdfmanuals com...

Page 51: ...n 3 Controls and Indicators 3 1 31211368 SECTION 3 CONTROLS AND INDICATORS 3 1 GENERAL This section provides the necessary information needed to understand control functions https www forkliftpdfmanua...

Page 52: ...Section 3 Controls and Indicators 3 2 31211368 3 2 CONTROLS OD1052 STOP 1001181531A OD0100 3 2 1 5 8 6 11 14 15 10 12 9 7 4 13 16 17 https www forkliftpdfmanuals com...

Page 53: ...ay if equipped See page 3 32 c Reversing Camera Monitor if equipped See page 3 30 7 Accessory Control lever if equipped See page 3 18 8 Right Dash Control Panel See page 3 12 9 Joystick See page 3 22...

Page 54: ...result When an indicator illuminates GREEN or BLUE or if a gauge is in the green zone important information regarding safe operation is being displayed 1 4 Wheel Circle Steer Illuminates when all whee...

Page 55: ...130HP Illuminates when stationary cleaning is required Flashes during cleaning process See page 4 6 for details 16 Diesel Emission Fluid DEF if equipped for ULS 110 or 130HP Illuminates when DEF level...

Page 56: ...age 3 7 27 Left Control ButtonPress to decrease display brightness Increases digits in anti theft function See page 3 24 28 Right Control Button Press to increase display brightness Confirms digits in...

Page 57: ...Section 3 Controls and Indicators 3 7 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 58: ...exhaust system cleaning is required See page 4 6 d Automatic Transmission Mode Illuminates when transmission gear is managed automatically See page 3 17 2 Driving Direction and Gear Displays current...

Page 59: ...n Oil Temperature Indicator Illuminates when transmission temperature is high Air Cleaner Restriction Indicator Illuminates when air cleaner requires maintenance Low Battery Indicator Illuminates when...

Page 60: ...circulation Switch if equipped On Off switch Push to activate and recirculate air inside the cab While deactivated air is circulated from outside the cab 4 Park Brake Switch On Off switch See page 3 1...

Page 61: ...Section 3 Controls and Indicators 3 11 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 62: ...lic circuit See page 5 18 8 Master Light and Road Lights Switch if equipped Three positions Off Enable On Switch must be in the enable or on position in order to operate work lights Prior to machine s...

Page 63: ...l circle steer 4 wheel crab steer and 2 wheel steer See page 3 25 13 Rear Wiper Switch if equipped On Off switch 14 Roof Wiper Switch if equipped On Off switch 15 Air Shutoff Valve ASOV Indicator Lamp...

Page 64: ...ailable for all electrical functions Wait to start engine until preheat indicator on instrument panel goes out Position 1 Engine run Position 2 Engine start In the event the engine does not start rota...

Page 65: ...ea 2 Follow Shut Down Procedure on page 4 5 WARNING MACHINE ROLL AWAY HAZARD In the event of engine failure apply constant pressure to service brake pedal while activating the park brake to the ON pos...

Page 66: ...ll automatically sound Drive in reverse and turn only at slow rates of speed Unless transmission declutch button is activated see page 3 23 do not increase engine speed with the transmission in forwar...

Page 67: ...tomatic transmission shifting feature operation of the gear selection will change If first or second gear is selected transmission remains in the selected gear If third gear is selected transmission a...

Page 68: ...The lever must be manually returned to the center position to deactivate either turn signal The lever will not cancel automatically after a turn Pull lever up 3 to switch between low and high beam he...

Page 69: ...iggers Use the outriggers to increase stability and or load capacity and in leveling telehandler Study capacity charts to determine maximum load capacities with and without outriggers WARNING TIP OVER...

Page 70: ...itations and the red LED 4 illuminates the automatic function cut out is activated All boom frame level and outrigger functions if equipped are disabled except for boom retract and boom lift Retract b...

Page 71: ...w LED 5 on the instrument panel illuminates when the boom is fully retracted When approaching forward stability limitations visual and audible indication is provided and the automatic function cut out...

Page 72: ...1368 Joystick Verify the joystick decal located inside the cab matches the machine controls The joystick controls the boom attachment tilt auxiliary hydraulic and transmission declutch functions O 123...

Page 73: ...attachments that require the hydraulic supply for operation See Section 5 Attachments for approved attachments and control instructions Transmission Declutch Transmission declutch is controlled by but...

Page 74: ...on provided in the instrument panel display 1 Turn ignition switch to position 1 If anti theft is active the display 1 will prompt the operator for a numeric code 2 Use the left button 2 to select the...

Page 75: ...f front steer mode 2 is active and rear wheels are aligned go directly to step 4 2 With circle steer 1 or crab steer 3 mode active turn the steering wheel until the left rear wheel 4 is aligned with t...

Page 76: ...arting the engine adjust seat for position and comfort 1 Suspension Use the knob 6 to adjust the suspension to appropriate weight setting 2 Fore Aft Use lever 7 to move seat fore and aft 3 Seat Belt A...

Page 77: ...k straight in the seat couple the retractable end male end of the belt into the receptacle buckle end of the belt 3 With belt buckle positioned as low on the body as possible pull the retractable end...

Page 78: ...dicators to determine boom extension when using the capacity chart see Use of the Capacity Chart on page 5 5 The boom angle indicator 2 is located on the left side of the boom Use this indicator to de...

Page 79: ...alarm sounds when an object is in range of Reverse Sensing System Alarm increases in frequency as object becomes closer If alarm sounds at a frequency of eight pulses per second 8 Hz an object is det...

Page 80: ...r The view displays on the reversing camera monitor when the telehandler is running and transmission is in reverse The screen provides a graphic overlay indicating approximate distances of objects at...

Page 81: ...ar Rear axle will respond slowly to changes in terrain and frame level functions normally RAS indicator 2 will be off Locked Mode With boom above 40 3 and activating one or more of following functions...

Page 82: ...lay Start of Multifunction Display The multifunction display will be active when the ignition is in position 1 After the multifunction display has been powered on the machine brand logo 1 will be disp...

Page 83: ...See page 3 51 Advanced diagnostics See page 3 39 Maintenance charts See page 3 52 Lubrication charts See page 3 54 Personalities screen Personalities menu displays various electrically controlled para...

Page 84: ...to display the applicable capacity chart See page 3 48 4 Navigation Button The navigation button has four arrow buttons to navigate up down left or right The center button allows the operator to conf...

Page 85: ...allows the operator to select the current outriggers position Appropriate capacity chart will display based on the selected outriggers position See page 3 50 Note If machine is not equipped with outri...

Page 86: ...3 36 31211368 5 Attachment Part Numbers Press right Navigation button to display the list of OEM supplied attachment part numbers Part numbers display for 3 seconds then home screen displays OAP0040...

Page 87: ...Section 3 Controls and Indicators 3 37 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 88: ...ls allow the operator to view all the unique maintenance tasks required when engine hours reach an identified interval or multiples of the intervals See page 3 52 Lubrication Lubrication allows the op...

Page 89: ...machine function name for the cabin control module front frame facing control module and rear frame facing control modules Engine Engine screen displays parameters related to engine Joystick Joystick...

Page 90: ...40 31211368 Boom Ride Float Boom ride and float screen displays parameters related to boom ride and float CAN Statistics CAN statistics screen displays the parameters of the system bus and diagnostic...

Page 91: ...ightness Additionally the operator can view the language settings maintenance status icon enable disable and revision number of library files Brightness Settings Brightness settings menu allows the op...

Page 92: ...ate brightness when auto brightness is enabled e Auto Brightness Low Level Auto brightness low level allows the operator to set the preferred lowest brightness level in when auto brightness is enabled...

Page 93: ...Brand Brand displays brand name of the machine Vehicle Vehicle displays the type of vehicle based on boom configuration and market preferences Model Model displays machine model Options Options scree...

Page 94: ...current model Default Gear Not utilized on current model Elevated Idle Elevated idle allows the operator to set the elevated idle Vehicle Speed Units Not utilized on current model Temperature Units Te...

Page 95: ...erator to view up to 25 recently logged Diagnostic Trouble Code DTC Diagnostics Message 1 DM1 fault codes along with a text description The fault codes are displayed in the order in which they are rec...

Page 96: ...cators 3 46 31211368 DM1 Messages DM1 messages display all engine related fault codes The DM1 message consists of the Suspect Parameter Number SPN and Fault Mode Indicator FMI component OAP0120 https...

Page 97: ...ged by the machine owner See Service Manual 1 Turn ignition switch to position 1 If anti theft is active the display will prompt the operator for a numeric code 2 Press the up down arrows of the Navig...

Page 98: ...n A Attachment Selection The attachment selection button allows the operator to select a specific attachment in order to display the applicable capacity chart 1 Press the Attachment Select button to a...

Page 99: ...icators 3 49 31211368 4 A message screen will display to confirm the selection Press Home Screen button to go to home screen the capacity chart for the selected attachment will display OAP0150 https w...

Page 100: ...apacity chart based on the selected outriggers position See page 5 11 for use of the capacity chart Note The default capacity chart is outriggers up 1 Press down arrow of the Navigation button to disp...

Page 101: ...transmission is shifted out of reverse The screen provides a graphic overlay indicating approximate distances of objects at rear of telehandler Red Line Approximately 5 ft 1 52 m Yellow Line Approxima...

Page 102: ...Maintenance schedules identify maintenance tasks required when operating hours reach an identified interval 1 Press Main Menu button and select Maintenance Note Scroll up or down to view all items 2 S...

Page 103: ...nd Maintenance for additional information Note The screen will display the current maintenance interval in the upper right corner when scheduled operating hours are reached 4 Press the center of the N...

Page 104: ...e Screen Lubrication schedules identify lubrication tasks required when operating hours reach an identified interval 1 Press Main Menu button and select Maintenance 2 Select Lubrication to view the lu...

Page 105: ...w of the Navigation button to view lubrication points in different locations See Section 7 Lubrication and Maintenance for additional information Note Rectangle 1 indicates the area of the machine dis...

Page 106: ...3 Controls and Indicators 3 56 31211368 Real Time Clock RTC Setup 1 Press Main Menu button and select Display Settings 2 Select RTC to set the date and time OAP0220 OAP0230 https www forkliftpdfmanua...

Page 107: ...arrow of the Navigation button to select the first digit 4 Press the right arrow of the Navigation button to move to the next digit 5 Continue until the set up is complete Press the center of the Navi...

Page 108: ...tion fails and need to initiate the calibration procedure again 1 Apply park brake and start engine to perform the test 2 Press Main Menu button and select Calibrations WARNING CRUSH HAZARD Running in...

Page 109: ...Section 3 Controls and Indicators 3 59 31211368 3 Select Park Brake 4 Press center of the Navigation button to confirm Perform Brake Test OAP0260 OAP0270 https www forkliftpdfmanuals com...

Page 110: ...rk brake is engaged Press center of the Navigation button to confirm 6 Display shows warning message Warning Drive will be engaged Place transmission in second gear Press center of the Navigation butt...

Page 111: ...e will be displayed if successful Press center of the Navigation button to confirm and return to calibrations menu Park Brake Test Failed will be displayed if failed Press center of the Navigation but...

Page 112: ...unication Error Screen Communication error screen will be displayed if there is a communication failure Wait for a few moments and restart the machine If the communication error continues to display c...

Page 113: ...lease key immediately when engine starts If engine fails to start within 20 seconds release key and allow starting motor to cool for a few minutes before trying again 4 After engine starts observe ind...

Page 114: ...r to one extension cord and the battery and block heaters to the other extension cord Connect each extension cord to separate A C power supplies with a minimum rating of 15 Amps each 4 Allow the heati...

Page 115: ...itive jumper cable to positive post of booster battery Connect negative jumper cable to negative post on booster battery Connect opposite end of negative jumper cable to ground point on machine 2 Foll...

Page 116: ...ot being used turn it off If prolonged idling is required park brake applied and all controls in neutral engine idle may increase if any of the following conditions are present Driving lights on Air c...

Page 117: ...orks or attachment to ground 4 Operate engine at low idle for 3 to 5 minutes DO NOT over rev engine 5 Shut off engine and remove ignition key 6 Exit telehandler properly 7 If equipped for ULS 110 or 1...

Page 118: ...water and carbon dioxide CO2 which is then expelled through the engine exhaust pipe The ATS is equipped with an automatic or in mission exhaust cleaning system A stationary or non mission exhaust syst...

Page 119: ...incomplete if any controls are inadvertently moved or activated If stationary exhaust cleaning is interrupted HEST 1 indicator will turn off and SCR Indicator 2 will stop blinking and illuminate solid...

Page 120: ...vel speed and reduce amount of load if conditions warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles Adjust spacing of forks so they engage the pallet or load...

Page 121: ...s to determine whether machine must be leveled prior to lifting load If equipped level machine with frame level switch see page 3 3 or outrigger controls see page 3 3 or 3 19 4 Move boom attachment t...

Page 122: ...11 Align forks at level the load is to be placed then position boom slowly until load is just above area where it is to be placed Lower the boom until the load rests in position and the forks are fre...

Page 123: ...d lifting double tiered loads Make sure load is clear of any adjacent obstacles NEVER operate telehandler without a proper and legible capacity chart in operator cab for telehandler attachment combina...

Page 124: ...remain in constant communication verbal or hand and be in visual contact with operator at all times Never place guide persons between suspended load and telehandler Only transport load at walking spe...

Page 125: ...n load at level the load is to be placed then position boom slowly until load is just above area where it is to be placed Ensure that guide persons and operator remain in constant communication verbal...

Page 126: ...ront of boom Note User assumes all responsibility for choosing proper method of transportation and tie down devices making sure equipment used is capable of supporting weight of vehicle being transpor...

Page 127: ...mes while being lifted Machine must never be lifted by any point on the boom Take care not to let cables chains slings etc contact any part of the vehicle during lift The appropriate lifting locations...

Page 128: ...Section 4 Operation 4 16 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 129: ...a local distributor for further information JLG Supplied Fork Mounted Attachments To determine if an attachment is approved for use on specific telehandler you are using perform following prior to in...

Page 130: ...n overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and or those working nearby The ability of a non approved attachment t...

Page 131: ...Section 5 Attachments 5 3 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 132: ...amps directly to the forks fork carriage load bar and or the boom The forks of the carriage must support 2 3 of the load length for any load applied The weight of the fork mounted attachment rigging a...

Page 133: ...ural Integrity Maximum Capacity Fit and Function Overall Quality Any operation and safety instructions specific to the attachment The attachment is clearly labeled in accordance with ANSI ITSDF B56 6...

Page 134: ...is determined with the calculation below The Equivalent Load is the value applied to the respective carriage capacity chart to determine the appropriate use zone s 1 Center of Gravity CG Distance is...

Page 135: ...fork Example Weight of attachment 500 pounds Center of gravity of attachment 36 inches Weight of load 1 000 pounds Center of gravity of load 45 inches The Equivalent Load for this example is This val...

Page 136: ...X X X X 1001182953 X 1001233385 X X X X X 90 SwingCarriage 72in 1829mm 1001095418 X X X X X 180 SwingCarriage 72in 1829mm 1001104992 X X 1001238627 X X DrywallSwingCarriage 1001246022 X X X X X DualFo...

Page 137: ...X X X Bucket 102in 2 0yd3 2590mm 1 5m3 1001100824 X X X X X GrappleBucket 96in 1 75yd3 2438mm 1 34m3 0930020 X X X X X Hook ForkMounted 1001097205 X X X X X Hook CouplerMounted 1001207606 X X X X X T...

Page 138: ...t capacity is multiplied by number of forks on attachment if equipped up to maximum capacity of attachment Maximum capacity as indicated on the proper capacity chart See Approved Attachments on page 5...

Page 139: ...to be placed 5 On capacity chart find the line for height and follow it over to distance 6 Number in load zone where the two cross is the maximum capacity for this lift If the two cross at a division...

Page 140: ...properly inflated and the telehandler being in good operating condition OD1060 xxxxx XX XX XX XX XX XX XX XX XX XX XX XX XX XX XXXXXX XXXXXX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XXXXXX XXXXXX...

Page 141: ...nd corresponds with machine configuration being used Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted Note This is a sample capacity ch...

Page 142: ...Section 5 Attachments 5 14 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 143: ...in 6 Coupler attachment tilt control in cab see page 3 22 WARNING CRUSH HAZARD Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin...

Page 144: ...with recess in attachment Raise boom slightly to engage attachment pin in recess 3 Tilt coupler forward to engage attachment 4 Lift retainer pin 2 and insert lock pin 1 completely through coupler Rel...

Page 145: ...ft control panel At the same time press roller switch 4 up to engage lock pin Press roller switch 4 down to disengage lock pin 5 Raise boom to eye level and visually check that lock pins protrude thro...

Page 146: ...ound press and hold auxiliary decompression switch 1 on right control panel for three seconds to relieve pressure at both auxiliary hydraulic fittings 2 2 Perform Shut Down Procedure on page 4 5 3 Att...

Page 147: ...te attachment to approximately 5 ft 1 5 m and tilt carriage forward until fork heel is free from attachment 4 Stand at side of carriage To slide fork toward center of carriage push fork near fork eye...

Page 148: ...quipped with a manual holder NOTICE EQUIPMENT DAMAGE Some attachments may contact front tires or machine structure when the boom is retracted and the attachment is rotated Improper use of attachment m...

Page 149: ...ontrols carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down Installation Procedure Refer to Attachment Installation on page 5 15 Equipment Damage Precautions Do not u...

Page 150: ...page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Side Shift Roller switch 3 control...

Page 151: ...use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD...

Page 152: ...n page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Side Tilt Roller switch 3 control...

Page 153: ...d Raise load slightly and level carriage side to side Travel in accordance with requirements set forth in Section 1 General Safety Practices Equipment Damage Precautions Do not use forks as a lever to...

Page 154: ...ity on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Swing Roller switch 3 contro...

Page 155: ...not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Always level forks horizontally and telehandler frame before swinging load to side Swinging unlevel fork...

Page 156: ...Capacity on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Swing Roller switch 3...

Page 157: ...Installation Procedure Refer to Attachment Installation on page 5 15 WARNING CRUSH HAZARD Always level forks horizontally and telehandler frame before swinging load to side Swinging unlevel forks cou...

Page 158: ...Section 1 General Safety Practices Use a signal person to assist in positioning of load if necessary Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces c...

Page 159: ...Section 5 Attachments 5 31 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 160: ...pacity on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Fork Position Roller swit...

Page 161: ...Practices Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or con...

Page 162: ...age 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Raise Lower Mast Roller switch 3 con...

Page 163: ...Section 1 General Safety Practices Use a signal person to assist in positioning of load if necessary Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces c...

Page 164: ...on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down To Raise Lower Mast Roller switch...

Page 165: ...with a load lower forks fully in mast and travel in accordance with requirements set forth in Section 1 General Safety Practices Use a signal person to assist in positioning of load if necessary Equip...

Page 166: ...trols movement of the boom Roller switch 2 controls pipe grapple tilt Press roller switch down to tilt up Press roller switch up to tilt down To Open Close Pipe Grapple Roller switch 3 controls the op...

Page 167: ...ents set forth in Section 1 General Safety Practices Open pipe grapple and unload material from forks Equipment Damage Precautions Except for lifting or unloading material the boom must be fully retra...

Page 168: ...ith fork extensions may be reduced to the capacity indicated on the fork extensions If the load exceeds the capacity of the fork extension contact JLG to obtain forks and or fork extensions of the pro...

Page 169: ...e length stamped into the fork extension Secure the fork extensions to the forks by sliding the fork extensions onto the parent forks and install the retaining pin behind the vertical shank of the for...

Page 170: ...e maximum capacity refer to Telehandler Attachment Fork Capacity on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls bucket tilt Press roller switch down to tilt up Press ro...

Page 171: ...cket down to dump load Equipment Damage Precautions Except for lifting or dumping a load the boom must be fully retracted for all bucket operations Do not corner load bucket Distribute material evenly...

Page 172: ...ontrols movement of the boom Roller switch 2 controls grapple bucket tilt Press roller switch down to tilt up Press roller switch up to tilt down To Open Close Grapple Roller switch 3 controls the ope...

Page 173: ...Open grapple and tilt bucket down to dump load Equipment Damage Precautions Except for lifting or dumping a load the boom must be fully retracted for all bucket operations Do not corner load bucket Di...

Page 174: ...To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls bucket tilt Press roller switch down to tilt...

Page 175: ...rk mounted bucket weight must be included as part of total load being lifted Do not use with mast carriage attachment Do not use fork mounted bucket with attachments capable of rotating i e side tilt...

Page 176: ...determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 5 10 Joystick 1 controls movement of the boom Roller switch 2 controls trash hopper tilt Press roller switch down to t...

Page 177: ...orth in Section 1 General Safety Practices To release gate tilt fork mounted trash hopper down approximately 10 degrees and engage bottom bumper on edge of dumpster The gate will open allowing the con...

Page 178: ...Attachment Fork Capacity on page 5 10 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices Joystick 1 controls movement of the boom Roller switch 2 controls co...

Page 179: ...Attachments 5 51 31211368 Installation Procedure Refer to Attachment Installation on page 5 15 Operation Weight of rigging must be included as part of total load being lifted https www forkliftpdfman...

Page 180: ...ler Attachment Fork Capacity on page 5 10 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices Joystick 1 controls movement of the boom Roller switch 2 control...

Page 181: ...ng pin behind the vertical shank of the fork Operation Pallet or lumber forks of an appropriate load rating must be used Do not use with cubing or block forks Fork mounted hook and rigging weight must...

Page 182: ...ts set forth in Section 1 General Safety Practices Joystick 1 controls movement of the boom Roller switch 2 controls truss boom tilt Press roller switch down to tilt up Press roller switch up to tilt...

Page 183: ...llation on page 5 15 Operation Weight of rigging must be included as part of total load being lifted WARNING CRUSH HAZARD Maintain a minimum of three wraps of wire rope on the cable drum at all times...

Page 184: ...elehandler Attachment Fork Capacity on page 5 10 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices Joystick 1 controls movement of the boom Roller switch 2...

Page 185: ...er forks of an appropriate load rating must be used Do not use with cubing or block forks Weight of rigging must be included as part of total load being lifted Do not use with mast carriage attachment...

Page 186: ...ndler Attachment Fork Capacity on page 5 10 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices Joystick 1 controls movement of the boom Roller switch 2 contr...

Page 187: ...arm in desired position using the retaining pin Operation Weight of rigging must be included as part of total load being lifted WARNING CRUSH HAZARD Ensure adjustable arm is properly secured using th...

Page 188: ...rk Mounted Platform Attachment Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 5 10 The operator and personnel in platform must read and understand t...

Page 189: ...elehandler is on a firm surface and is level 2 Engage the park brake Blocking the wheels is also recommended 3 Level the platform both side to side frame level and front to back attachment tilt 4 Keep...

Page 190: ...ols movement of the boom Roller switch 2 controls sweeper tilt Press roller switch down to tilt up Press roller switch up to tilt down n Sweeper Control Roller Switch 3 controls the sweeper Press roll...

Page 191: ...e sweeper over desired dump area ensuring proper clearance Operate roller switch 3 to open the hopper allowing the contents to slide out Close the hopper after all contents are removed Equipment Damag...

Page 192: ...General Safety Practices Joystick 1 controls movement of the boom Roller switch 2 controls carriage tilt Press roller switch down to tilt up Press roller switch up to tilt down Operation Weight of rig...

Page 193: ...he steering system permits manual steering if engine or power assist feature fails however steering will be slow and will require much greater force DO NOT attempt to tow a telehandler that is loaded...

Page 194: ...local dealer for specific instructions Secure the telehandler using the following procedures 1 If equipped with platform attachment rescue platform occupants 2 Clear the area around telehandler of all...

Page 195: ...8 6 3 EMERGENCY EXIT FROM ENCLOSED CAB In an emergency the rear window can be used to exit the telehandler Inside Cab Remove the latch pin 1 The window is then free to swing open OZ0240 1 8005870C 1 2...

Page 196: ...ee to swing open OD1250 2 1 2 1001212050 Rev A O 1280 C IMPORTANT 1 2 1001212049 Rev A EMERGENCY EXIT Or O 0721 C IMPORTANT 1 2 1001204709 Rev A EMERGENCY EXIT SORTIE D URGENCE EN FR Or Ou O 0761 E O...

Page 197: ...product in good operating condition Operation Safety Manual and Service Manual contain more detailed service information with specific instructions If equipped with Multifunction Display refer to page...

Page 198: ...erform this maintenance procedure without attachment installed Apply a light coating of engine oil to all linkage pivot points Intervals shown are for normal usage and conditions Adjust intervals for...

Page 199: ...heck Brake Fluid Level Check Engine Oil Level Check Hydraulic Oil Level Check Transmission Oil Level Check DEF Level if equipped for ULS 110 or 130HP Check Air Cleaner Drain Fuel Water Separator Check...

Page 200: ...ChangeWheelEnd Oil Change Transfer Case Fluid Change Transmission Fluid and Filter Lubrication Schedule Check Boom Chains Check Boom Wear Pads Check Transfer Case Fluid Level Check Axle Oil Level Che...

Page 201: ...and Filter if equipped for ULS Check Battery Check Fan Belt Check Wheel Lug Nut Torque Change Engine Oil and Filter if equipped for LS Check RAS System Change Hydraulic Tank Breather Change Hydraulic...

Page 202: ...4 liter per hour 3 gallon per hour oil change intervals are 500 hours or 6 months Every 1500 Hours Lubrication Schedule CheckBoomChain Tension Check Air Intake System Check Park Brake Change Transfer...

Page 203: ...nt if equipped for ULS and Clean Engine Coolant Strainer if equipped for ULS 110 or 130HP Change DEF Tank Filter if equipped for ULS 110 or 130HP Change Cab Filter ChangeDEF Pump Filter if equipped fo...

Page 204: ...Section 7 Lubrication and Maintenance 7 8 31211368 7 4 LUBRICATION SCHEDULES Every 50 Hours 742 943 1043 OC0011 https www forkliftpdfmanuals com...

Page 205: ...Section 7 Lubrication and Maintenance 7 9 31211368 1055 1255 B B B B B B OD1301 https www forkliftpdfmanuals com...

Page 206: ...Section 7 Lubrication and Maintenance 7 10 31211368 Every 250 Hours 742 943 1043 OC0021 https www forkliftpdfmanuals com...

Page 207: ...Section 7 Lubrication and Maintenance 7 11 31211368 1055 1255 O 1312 D https www forkliftpdfmanuals com...

Page 208: ...Section 7 Lubrication and Maintenance 7 12 31211368 Every 1000 Hours 742 943 1043 OC0031 https www forkliftpdfmanuals com...

Page 209: ...Section 7 Lubrication and Maintenance 7 13 31211368 1055 1255 O 1322 D https www forkliftpdfmanuals com...

Page 210: ...aintenance Components If Equipped for ULS 1 Surge Tank See page 7 28 2 Transmission Fluid Dipstick See page 7 24 3 Primary Fuel Filter See page 7 16 4 Engine Oil Cap See page 7 19 5 Engine Oil Dipstic...

Page 211: ...ed for LS 1 Surge Tank See page 7 28 2 Transmission Oil Dipstick See page 7 24 3 Primary Fuel Filter See page 7 16 4 Engine Oil Cap See page 7 19 5 Engine Oil Dipstick See page 7 19 6 Air Cleaner See...

Page 212: ...Procedure on page 4 5 3 Turn fuel tank cap 8 to remove from filler neck 4 Add fuel as needed 5 Replace fuel tank cap Note Replenish diesel fuel at end of each work shift to minimize condensation NOTI...

Page 213: ...page 4 5 2 Open engine cover 3 Loosen drain cock 2 on underside of fuel filter 1 and allow all water to drain into a glass until clear fuel is visible Tighten drain cock 4 Close and secure engine cov...

Page 214: ...d to DEF source and perform Shut Down Procedure on page 4 5 3 Turn DEF tank cap 2 to remove 4 Add DEF as needed 5 Replace DEF tank cap Note If DEF level becomes too low system derate and or idle lock...

Page 215: ...over 3 Remove dipstick 3 and check oil mark Oil should be between full 4 and add 5 marks of dipstick 4 Replace dipstick 5 If oil is low remove oil fill cap 6 and add oil to bring oil up to full mark i...

Page 216: ...Remove dust from vacuator valve 1 by squeezing bottom of valve to allow loose particles to fall out 4 Close and secure engine cover NOTICE EQUIPMENT DAMAGE Only remove air cleaner cover to service el...

Page 217: ...ment 4 every third primary element change or if primary element was found to be damaged If replacing inner safety element at this time carefully slide element out and replace with new element 7 Slide...

Page 218: ...ips ragged edges in cord plies which exceeds 1 in 2 5 cm in any direction Any punctures which exceed 1 in 2 5 cm in diameter If a tire is damaged but within above noted criteria tire must be inspected...

Page 219: ...Torque lug nuts after first 50 hours and after each wheel installation Note If machine is equipped with directional tire assemblies wheel and tire assemblies must be installed with directional tread...

Page 220: ...he cold oil level after 2 3 minutes of idle must be above the HOT MIN line Note Depending on the amount of fluid remaining in the transmission oil cooler the oil level may read substantially above the...

Page 221: ...temperature icon illuminates 12 Place the transmission in N Neutral and apply the park brake Allow the engine to run at idle for 30 seconds 13 Open engine cover 14 Verify that top 2 of transmission o...

Page 222: ...are fully raised and machine is level 2 Perform Shut Down Procedure on page 4 5 3 Allow hydraulic oil to cool Check fluid level at sight gauge 4 Oil level should be visible in gauge window 4 Remove fi...

Page 223: ...ck 1 Perform Shut Down Procedure on page 4 5 2 Check the brake fluid level 1 Fluid should be between Max and Min 2 marks on brake reservoir 3 If fluid is low remove the product from service See Servic...

Page 224: ...l in surge tank 3 Coolant should be between Full and Add 4 marks on surge tank 4 If coolant is low allow fluid to cool 5 Remove surge tank cap 5 slowly Add coolant as required 6 Replace surge tank cap...

Page 225: ...shield Washer Fluid Level Check 1 Perform Shut Down Procedure on page 4 5 2 Remove reservoir cap 1 3 Windshield washer fluid should be visible in the reservoir 4 If washer fluid level is low add fluid...

Page 226: ...wn Procedure on page 4 5 2 Remove two thumb screws 1 and panel 2 from front of cab 3 Remove filter 3 and inspect 4 If filter is not damaged clean and place back under dash If damaged replace filter 5...

Page 227: ...4 and panel 5 from under dash 7 Remove cab air filter 6 and inspect 8 If filter is not damaged clean and place back under dash If damaged replace filter 9 Replace panel and secure with thumb screws OF...

Page 228: ...he forward stability of the telehandler To check this feature perform the following 1 Remove attachment fully retract and fully raise boom and fully lower outriggers if equipped 2 Press and hold LSI o...

Page 229: ...ssful LSI indicator LEDs will resume normal functionality when control buttons are released 4 If check fails a fault code will appear in the LCD display 4 and must be corrected before continued use Re...

Page 230: ...Section 7 Lubrication and Maintenance 7 34 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 231: ...nal when machine is moving in reverse direction Note The use of aconstruction cone or similarobject must be used totestthe Reverse Sensing System 4 Verify operation with no objects in detection zone N...

Page 232: ...at idle 2 Open the red switch guard of ASOV test switch then activate toggle to test mode see page 3 2 3 Rev the engine in neutral until the valve actuates at the test RPM of 1500 Once valve actuates...

Page 233: ...to ZF TE ML 03 for additional fluids Axle Differential and Wheel End API GL5 with LS Additives 80W 90 LS 4 115 20 46 85W 90 LS 4 115 20 46 75W 90 LS 40 115 40 46 Hydraulic System Mobilfluid 424 Spira...

Page 234: ...haust Fluid DEF 110 or 130HP ISO22241 1 32 5 Urea Brake Fluid Mobil ATF D M 40 115 40 46 Air Conditioning Refrigerant R 134 a Tetrafluoroethane Compartment or System Type and Classification Viscositie...

Page 235: ...LS Additives 80W 90 LS 4 115 20 46 85W 90 LS 4 115 20 46 75W 90 LS 40 115 40 46 Hydraulic System Mobilfluid 424 Spirax S4 TXM 10W 30 6 115 15 46 Exxon Univis HVI 40 100 40 40 Boom Wear Pad Grease Ext...

Page 236: ...ng System System Capacity 5 2 gal 19 7 L Hydraulic System System Capacity 742 40 2 gal 152 L 943 46 5 gal 176 L 1043 48 6 gal 184 L 1055 48 6 gal 184 L 1255 49 9 gal 189 L Reservoir Capacity to Full M...

Page 237: ...ential Housing Capacity Front 13 2 qt 12 5 L Rear 12 8 qt 12 1 L Wheel End Capacity Front 1 7 qt 1 6 L Rear 1 7 qt 1 6 L 1055 1255 Differential Housing Capacity Front 14 qt 13 3 L Rear 14 qt 13 3 L Wh...

Page 238: ...5 2 bar 943 370 75 28 14 Ply Pneumatic 76 psi 5 2 bar Pneumatic Non Marking 73 psi 5 0 bar Foam Approx 464 lb 210 kg 14 00 24 16PR Pneumatic 80 psi 5 52 bar 14 00 24 12PR Foam Approx 720 lb 327 kg 18...

Page 239: ...4 00 24 12PR Foam Approx 720 lb 327 kg 18 x 625 16 Ply Pneumatic 100 psi 6 9 bar 1255 400 75 28 16 Ply Pneumatic 76 psi 5 2 bar Foam Approx 570 lb 259 kg 17 50 25 16PR Pneumatic 69 psi 4 75 bar 17 50...

Page 240: ...1255 Outriggers Engaged 5 000 lb 2268 kg Outriggers Not Engaged 0 lb 0 kg Maximum Forward Reach 742 29 ft 8 8 m 943 1043 30 5 ft 9 3 m 1055 Outriggers Engaged 42 ft 12 8 m Outriggers Not Engaged 34 6...

Page 241: ...ph 29 6 kph 943 110HP 19 mph 29 9 kph 74HP 17 6 mph 28 3 kph 1043 19 mph 29 9 kph 1055 1255 20 mph 32 kph Hitch Capacity no load on attachment 742 7 000 lb 3175 kg 943 9 000 lb 4082 kg 1043 1055 10 00...

Page 242: ...55 1255 Outriggers Engaged 126 in 3207 mm Outriggers Not Engaged 101 in 2559 mm Maximum Track Width 84 in 2140 mm Wheelbase 742 943 1043 135 in 3430 mm 1055 1255 138 in 3493 mm Length at Front Wheels...

Page 243: ...5 lb 13 034 kg 1055 33 580 lb 15 232kg 1255 36 536 lb 16 573kg Distribution of Maximum Operating Weight no attachment boom level and fully retracted Front Axle 742 10 807 lb 4902 kg 943 12 921 lb 5861...

Page 244: ...8 1 kg cm Foam 131 lb in 9 2 kg cm 14 00 24 16PR Pneumatic 136 lb in 9 6 kg cm 14 00 24 12PR Foam 163 lb in 11 5 kg cm 315 95 28 8 50 Solid 208 lb in 14 7 kg cm 13 00 24 Solid 221 lb in 15 6 kg cm 18...

Page 245: ...15 3 kg cm 14 00 24 Solid 240 lb in 16 9 kg cm 18 x 625 16 Ply Pneumatic Not Available at Publication 1255 Outriggers 148 lb in 10 4 kg cm Tires 400 75 28 16 Ply Pneumatic 112 lb in 7 9 kg cm Foam 12...

Page 246: ...Section 9 Specifications 9 14 31211368 This Page Intentionally Left Blank https www forkliftpdfmanuals com...

Page 247: ...om Ride Control 3 12 Brake Fluid 7 27 9 5 Bucket 5 42 Bucket Fork Mounted 5 46 C Cab Air Filters 7 30 Capacity 5 10 Capacity Chart Example 5 13 Sample 5 12 Capacity Indicator Locations 5 11 Carriage w...

Page 248: ...ntenance 7 1 Lubrication Schedule Every 1000 Hours 7 12 Every 250 Hours 7 10 Every 50 Hours 7 8 M Maintenance Schedule Every 10 Hours 7 3 Every 1000 Hours 7 6 Every 1500 Hours 7 6 Every 2000 Hours 7 7...

Page 249: ...riage 5 36 Specifications 9 1 Stationary Exhaust System Cleaning Non Mission 4 7 Steering Alignment Mode Manual 3 25 Sweeper 5 62 Swing Carriage 5 26 T Tip Over Hazard 1 4 Tires 7 22 9 6 Air Pressure...

Page 250: ...Index 4 31211368 https www forkliftpdfmanuals com...

Page 251: ...Inspection Maintenance and Repair Log Serial Number___________________________________ Date Comments Inspection Maintenance and Repair Log https www forkliftpdfmanuals com...

Page 252: ...Inspection Maintenance and Repair Log Date Comments https www forkliftpdfmanuals com...

Page 253: ...upward LOWER BOOM With either arm extended horizontally fingers closed point thumb downward MOVE SLOWLY Place one hand motionless in front of hand giving motion signal Raise load slowly shown EXTEND B...

Page 254: ...ice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 VisitourwebsiteforJLGWorldwideLocations www jlg com https www forkliftpd...

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