Oshkosh Corporation JLG 830P Operation And Safety Manual Download

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Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Model

830P

SN P900004871 to Present

31215862

December 12, 2019 - Rev A

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Summary of Contents for JLG 830P

Page 1: ...fety Manual ANSI Original Instructions Keep this manual with the machine at all times Model 830P SN P900004871 to Present 31215862 December 12 2019 Rev A T o o r d e r g o t o D i s c o u n t E q u i...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its int...

Page 5: ...ICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE INDICATES INFO...

Page 6: ...FOREWORD d 31215862 REVISION LOG Original Issue A December 12 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 7: ...INSPECTION 2 1 PERSONNEL TRAINING 2 1 Operator Training 2 1 Training Supervision 2 1 Operator Responsibility 2 1 Machine Familiarization 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 2 3 PRE STA...

Page 8: ...4 3 INCIDENT NOTIFICATION 4 2 4 4 EMERGENCY LOWERING OPERATION 4 3 SECTION 5 GENERAL SPECIFICATIONS 5 1 INTRODUCTION 5 1 5 2 SPECIFICATIONS 5 2 Working Specifications 5 2 Operating Specifications 5 3...

Page 9: ...any questions with regard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL...

Page 10: ...environments unless approved for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent...

Page 11: ...g machine Remove all rings watches and jewelry when operating machine Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment Persons under the i...

Page 12: ...es not provide protection from contact or proximity to electrical current Maintain distance from electrical lines apparatus or any ener gized exposed or insulated parts according to the Minimum Approa...

Page 13: ...NGER DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards Ensure that the ground conditions are...

Page 14: ...les bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level Never operate machine in high wind rain or snow Do not perform work that will subject unit to a...

Page 15: ...latform railing Keep non operating personnel at least 6 ft 1 8m away from machine during all operations When moving the machine the operator must limit travel speed according to conditions of ground s...

Page 16: ...S INJURY OR DEATH On a level surface always push machine from the platform end with the mast end leading the way Watch for obstructions around machine and overhead Check travel path for persons holes...

Page 17: ...assistant must walk side by side to guide the machine Never position the unit sideways on a slope Do not elevate the platform or move the machine on a soft sur face Use caution and check clearances w...

Page 18: ...nts in this manual and in the Service and Maintenance sec tion of this manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury t...

Page 19: ...tability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT TEN PERMISSION FROM THE MANUFA...

Page 20: ...SECTION 1 SAFETY PRECAUTIONS 1 12 31215862 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 21: ...ent and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical conductors 9 Selection of the appropriate MEWPs and available options for the work to be...

Page 22: ...he operator is familiar ized on the following 1 Location of the manual storage compartment and the requirement to ensure the required manual s are present on the MEWP 2 Purpose and function of the mac...

Page 23: ...ler or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLGinspection form AnnualMachine Inspection Annually nolater than13 monthsfrom the dateof prior inspection Owner Dealer...

Page 24: ...er to Section 2 4 6 Battery Charge is required 7 Hydraulic Oil Check the hydraulic oil level Ensure hydraulic oil is added as required 8 Function Check Once theWalk Around Inspection is complete perfo...

Page 25: ...gs legible 4 Swivel CastorWheels Properly secured wheels and castors turn freely Brakes lock and releases prevent wheels from rolling when locked 5 Entry Gate Platform railings and entry gate in prope...

Page 26: ...ound ControlBox 4 Swivel Castor 5 Entry Gate 6 PlatformControl Box 7 Platform 8 Mast Assembly 9 BubbleLevel Indicator 10 Emergency Stop Battery Isolator 11 Battery Charger Hydraulic Pump Assembly 12 S...

Page 27: ...es 6 Check that the platform controls operate properly Check that all platform movement stops immediately when the enable up or down buttons are released on the platform control box Check that the eme...

Page 28: ...SECTION 2 PREPARATION AND INSPECTION 2 8 31215862 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 29: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 30: ...e is a Mobile Elevating Work Platform MEWP used to position personnel along with their necessary tools and materials at work locations This MEWP is manually propelled push a round machine with a work...

Page 31: ...hine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the maximum operatin...

Page 32: ...tion Platform swing in entry gate must be closed and latched once the operator is in the platform Ensure Emergency lowering valve is closed Batteries contain enough voltage to operate the machine Chec...

Page 33: ...Front Locking CasterWheels 6 Ground Control Box 7 Emergency LoweringValve 8 RearWheel AutoLocking 9 Mast Assembly 10 Platform Lift Up Release Latch 11 Bubble Level Indicator 12 Emergency Stop Switch...

Page 34: ...ection 5 3 1 Charger Assembly The charging AC input cable is located on the right side of the machine base Plug into a compatible AC power supply Refer to Section 5 2 for charger specifications 1 AC I...

Page 35: ...r supply and ensure the low LED illuminates A flashing LED indicates a fault Discon nect and reconnect to the power supply If flashing continues seek technical support The LEDs will illuminate in sequ...

Page 36: ...event of an emergency Turn on power to the machine by pulling out the red two position emergency stop switch Turn off power by depressing switch 4 Ground Off Platform Key Selector When posi tioned to...

Page 37: ...RM 1 Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit 2 Attach the lanyard to the lanyard attachment point...

Page 38: ...l and platform con trol boxes must be positioned to On in order to allow platform functionality In case of uncontrolled plat form elevation or descent press in the RED emergency stop button to the OFF...

Page 39: ...st the width of the forklift tines to fit the machine s forklift pockets then fully slide in the tines and lift machine If tying down the machine using straps or chains the platform must be fully lowe...

Page 40: ...SECTION 3 MACHINE OPERATION 31215862 3 11 Transportation Diagram OAR00550 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 41: ...ACHINE OPERATION 3 12 31215862 3 7 DECAL INSTALLATION 24 7 6 25 18 7 8 14 12 5 12 4 14 8 7 17 5 25 13 7 12 2 6 20 13 16 1 11 3 10 23 22 12 2 OAR00580 T o o r d e r g o t o D i s c o u n t E q u i p m...

Page 42: ...9 10 1001213488 11 1001251170 1001251171 1001251172 1001251173 12 1001213442 13 1001213551 14 1001214107 15 1001214109 16 1001213582 1001215009 1001241792 1001241802 17 3251243 18 1001260980 10012609...

Page 43: ...SECTION 3 MACHINE OPERATION 3 14 31215862 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 44: ...cupant and stabilize motion of the machine Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or equipment do the following 1 Shut off the machine 2 Rescue all p...

Page 45: ...ustries Inc must be notified immediately of any incident involving a JLG product Even if no injury or property damage is evident JLG must be contacted by telephone and provided with all necessary deta...

Page 46: ...y use the emergency lowering valve Before engaging ensure area beneath the platform is free from obstructions stay clear of descending structure and do not force valve knob To lower the platform 1 Loc...

Page 47: ...SECTION 4 EMERGENCY PROCEDURES 4 4 31215862 4 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 48: ...e portion of this section is intended as informa tion to assist the machine operator to perform daily mainte nance tasks only and does not replace the more thorough Preventive Maintenance and Inspecti...

Page 49: ...90ftx2 46ft 1 19mx0 75m Maximum Platform Capacity Platform andToolTray Combined 440lb 200kg 1person tools Maximum ManualSide Force 45lb 200N Maximum Allowable Operating Slope 0degree MaximumWind Forc...

Page 50: ...ydraulic Pump 3 1cc rev Hydraulic Pressure Relief 942 psi 65 bar Battery Charger Lubrication Specification Hydraulic Oil Grade 32 Mineral Oil 3 28 ft 1 0m 6 56 ft 2 0m 9 84ft 3 0m 16 4ft 5 0m 13 1ft 4...

Page 51: ...platform forward 3 Tilt the platform up by lifting from gate end The gas strut mounted on the left of the platform will assist with platform movement 4 When fully extended check that the catch mechani...

Page 52: ...hydraulic connections around the pump and base of cylinder are tight and undamaged The hydraulic oil must be replaced on an annual basis If the oil is not replaced then premature wear and failure of c...

Page 53: ...SECTION 5 GENERAL SPECIFICATIONS 5 6 31215862 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 54: ...SECTION 6 INSPECTION AND REPAIR LOG 31215862 6 1 SECTION 6 INSPECTION AND REPAIR LOG DATE COMMENTS T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 55: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 56: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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