Osburn WESTBAY 38 Owner'S Manual Download Page 4 | Manualshive

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APPLIANCE DIMENSIONS

Figure 1

INSTALLATION CODES

Installation must conform to local codes. In the absence of local codes, installation must conform to
the National Fuel Gas Code, ANSI Z233.1 1988, (in the U.S.), or with the current installation code
CAN/CGA B149.1 – M86 (in Canada). The heater, when installed, must be electrically grounded in
accordance with ANSI/NFPA No. 70-1990 (in the U.S.) or with the current CSA C22.1(in Canada). In
the state of Massachusetts, this product can only be installed by a licensed plumber or a licensed gas
fitter. Failure to comply will void the warranty.

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Summary of Contents for WESTBAY 38

Page 1: ... performed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department THE INSTALLATION MUST BE IN ACCORDA...

Page 2: ...ION 13 3 3 4 1 TOP REAR VENT CONFIGURATION 16 3 3 4 2 USE OF SEALANT 17 3 3 4 3 VENT RESTRICTOR INSTALLATION 17 3 3 5 OPTIONAL B VENT INSTALLATION 21 3 3 6 FIREBOX COMPONENT INSTALLATION 21 3 3 7 INSTALLING THE DOOR 23 3 3 8 INITIAL FIRING 23 3 3 8 1 MANIFOLD PRESSURE REGULATOR ADJUSTMENT 24 3 3 8 2 PILOT FLAME ADJUSTMENT 24 3 3 8 3 PRIMARY AIR ADJUSTMENT 25 3 3 8 4 ALTITUDE ADJUSTMENT 25 4 0 MAIN...

Page 3: ...2 kPa Minimum 11 5 w c 2 9 kPa Normal 7 0 w c 1 7 kPa Normal 13 5 w c 3 4 kPa Maximum 13 5 w c 3 4 kPa Maximum 13 5 w c 3 4 kPa ORIFICE SIZE 0 4500 Elavation 31 DMS 49 DMS PRIMARY AIR ADJUSTMENT 1 4 Full Open CONTROL VALVE TYPE Honeywell Honeywell SHIPPING WEIGHT 200 lb 90 kg 200 lb 90 kg VENTING Simpson Dura Vent Security Chimneys International Secure Vent Selkirk Direct Temp Simpson Dura Vent Se...

Page 4: ...33 1 1988 in the U S or with the current installation code CAN CGA B149 1 M86 in Canada The heater when installed must be electrically grounded in accordance with ANSI NFPA No 70 1990 in the U S or with the current CSA C22 1 in Canada In the state of Massachusetts this product can only be installed by a licensed plumber or a licensed gas fitter Failure to comply will void the warranty ...

Page 5: ... be installed in a bedroom provided that CR89 00 and or ANSI A225 1 NFPA 501A standards are followed all required clearances are met a wall thermostat is installed and where the maximum input is within 50 cubic feet of room volume per 1000 BTU hr i e 1500 minimum cubic feet and the stove must be hooked up to a Simpson Dura Vent GS direct venting system Security Chimneys International Secure Vent o...

Page 6: ...ted to the hazards of high surface temperature and should stay away to avoid burns or contact with hot surfaces Young children should be carefully supervised when they are in the same room as the heater Clothing or other flammable material should not be placed on or near the unit The glass door and top grille must be properly installed prior to operation Never operate the unit with the glass door ...

Page 7: ... instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to force or repair it call a qualified service technician Forcing or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediate...

Page 8: ...ob counter clockwise to the ON position NOTA If the pilot lights will not stay on after several tries turn the gas control knob to the OFF position and call your service technician or gas supplier If the control knob does not pop out when released STOP shut off the gas supply to the control valve and IMMEDIATELY call your service technician or gas supplier 9 If equipped with a wall switch select t...

Page 9: ... this manual for disclaimers regarding improper installation This free standing stove and it s components are tested and safe when installed in accordance with this installation manual 3 2 Unpacking Please check the appliance carefully for any damaged or missing components specifically check the glass condition Report any problems to your dealer This unit is shipped with the logs in separate packa...

Page 10: ...Check local codes for floor requirements Corner 4 102mm A B C D D C B E F Figure 4 CAUTION Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Provide a minimum 48 1219 mm front clearance to the unit Note The appliance may be installed directly on combustible flooring providing the unit stability is maintained Although the back wall and cor...

Page 11: ...ial firing check manifold pressure at pressure tap located on the front control panel see Figure 2 WARNING Do not use an open flame to test for gas leaks 3 3 3Thermostat or Wall Switch Installation The burner control switch is located under the left side of the decorative ash shelf For your convenience the unit can also be operated by a thermostat or a wall switch control Millivolt thermostats are...

Page 12: ...12 2 16 1 3 64 19 5 14 1 6 100 30 5 2 Solder an appropriate wire connector to each wire To connect to the burner switch 1 4 female quick connects are required and to connect directly to the valve use spade tongue connectors 3 ck tests can be performed on the valve by referring to the trouble shooting guide Figure 5 ...

Page 13: ...e vent air intake piping is dismantled use the vent manufacturer s instructions and the sealing instructions for reassembly The minimum top horizontal vent system must consist of 24 610 mm vertical length directly on top of stove one 90 degree elbow 12 305 mm length horizontally Round support box wall thimble Horizontal termination cap0984 or 0985 High Wind Snorkel kits can be used if needed Part ...

Page 14: ... thimble cover Wall Thimble 36 Vent Snorkel 981 only Use a ceiling fire stop when penetrating a ceiling Use a round support box wall thimble when penetrating an inside wall or on an outside wall only when additional support or decorative trim is required The round support box is not required on basic installations Vent terminals shall not be recessed into a wall or siding NOTE In Canada local code...

Page 15: ...15 Typical Chimney Installation Vent terminals shall not be recessed into a wall or siding Figure 7 VENT SNORKEL ...

Page 16: ...ke off Air Intake Cover Plate Be careful not to damage the adjoining gasket 6 Remove 14 screws and take off Exhaust Cover Plate Be careful not to damage the adjoining gasket 7 If the unit has been previously fired all gaskets must be replaced Old gaskets must be removed and all surfaces must be cleaned 8 Replace the Exhaust Cover Plate and the Air Intake Cover Plate with the vents pointing in the ...

Page 17: ...t around the outside of the male part of the vent A bead of silicone should be used on the outside of the joint after assembly to seal the supply air Apply RTV high temperature sealant around male pipe Figure 9 3 3 4 3Vent Restrictor Installation Figure 10 Vent Restrictor When required installed the vent restrictor inside the 4 vent adaptor collar of the unit Bend the tabs down and slide the restr...

Page 18: ... the stove Mark the center line of the pipe facing the wall allowing for a rise per foot of horizontal example 10 ft of horizontal would require a rise of 2 NOTE ALLOWING THE VENT PIPE TO SLOPE DOWN TOWARDS THE VENT TERMINATION COULD CAUSE POOR COMBUSTION AND OR HIGH TEMPERTURES THAT MAY PRESENT A FIRE HAZARD Restrictor Vent Setup MINIMUM VERTICAL RISE 2 ft Simpson Duravent section MAXIMUM VERTICA...

Page 19: ...ith the termination installed you can now connect completed vent assembly by sliding the unit back towards the wall and carefully inserting the pipe into the terminal Before the final connection is made slide on the decorative wall thimble Secure the terminal by securing the termination straps to the pipe as close to the exterior wall as possible using sheet metal screws Ensure that the straps are...

Page 20: ... appliance K 72 Clearance to a mechanical air supply inlet L 84 Clearance above paved sidewalk or a paved driveway located on public property A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwelling M 12 Clearance under veranda porch deck or balcony Only permitted if veranda porch deck or balcony is fully o...

Page 21: ...llow instructions included with the adaptor when using this option 3 3 6FIREBOX COMPONENT INSTALLATION Installing Logs Proper log placement is very important The logs are designed to be installed in only one position so that flames do not impinge on them Figure 15 Place the front and rear log onto the vertical pins see Figure 15 Positioning Pins ...

Page 22: ...sions on the back log The Y portion of the first twig is facing down towards the ember bed Figure 16 Figure 17 Place the second twig on the left hand side of the logs locating it by resting it in the impressions on the first back twig and the front log The Y portion of the second twig is facing down towards the ember bed Figure 17 ...

Page 23: ...g broken pieces and clear away any remaining gasket pieces Replace defective parts with Osburn parts only Warning Do not operate the appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed qualified service person 3 3 8Initial Firing When lit for the first few times the appliance may emit an odour resulting from evaporation of paint and lubric...

Page 24: ... at the factory No further adjustment is required Manifold pressure can be verified only see Figure 2 3 3 8 2Pilot Flame Adjustment For proper operation the pilot and main burner flames must be steady and not lifting off or floating The top 3 8 1 2 10 13mm of the thermopile should be engulfed by the pilot flame The pilot flame adjustment should be performed by a qualified service person only To ad...

Page 25: ...flames to appear more yellow or orange making the fuel effects glow less Evaluate the aeration only after the unit has warmed up approximately 15 minutes Too little aeration may result in black carbon forming and dropping into the firebox 3 3 8 4Altitude Adjustment All valves have been pre set and certified for installation at elevations from 0 4500 feet 1 1372m above sea level When installing thi...

Page 26: ...larly NOTE Safety screens removed for service must be replaced prior to operating the heater Annual service An annual service call should take between 1 2 hours Start by disassembling the unit take off the glass and remove all the logs embers burner and fan A small toothbrush is a handy tool for cleaning the fan Loosen all the debris on the fan blades and vacuum it off Vacuum the whole firebox and...

Page 27: ... the pilot Brush or blow away any dust lint or foreign debris If the pilot orifice is plugged disassembly may be required to remove any foreign material from the orifice or tubing When the appliance is back in service check the pilot flame pattern with the figures in Section 3 3 7 For re lighting refer to the lighting instructions in Section 2 2 4 6 Optional Fan Installation See instructions which...

Page 28: ...w pressure may be caused by bent line 6 Valve control knob not fully depressed in PILOT position 6 Fully depress control knob II Pilot will not stay lit after following the lighting instructions A Thermocouple Valve 1 Adjust and clean pilot The flame must impinge on or engulf the thermocouple as shown in Figure 22 2 Replace thermocouple 3 Make sure all wire connections at the gas valve terminals a...

Page 29: ...alified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its disc...

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