Orthman 1tRIPr Operator'S Manual Download Page 5

SAFETY INFORMATION

INTRODUCTION

Farm Safety

Contrary to the popular image of fresh air and peaceful surroundings, a farm is not a hazard-free work setting.

Every year, thousands of farm workers are injured and hundreds more die in farming accidents. According to the National Safety Council, agriculture is the 

most hazardous industry in the nation.

How You Can Improve Farm Safety

You can start by increasing your awareness of farming hazards and making a conscious effort to prepare for emergency situations including fires, vehicle 

accidents, electrical shocks from equipment and wires, and chemical exposures. Be especially alert to hazards that may affect children and the elderly. 

Minimize hazards by carefully selecting the products you buy to ensure that you provide good tools and equipment.  Always use seat belts when operating 

tractors, and establish and maintain good housekeeping practices. Here are some other steps you can take to reduce illnesses and injuries on the farm:

• Read and follow instructions in equipment operator’s manuals and on product labels.

• Inspect equipment routinely for problems that may cause accidents.

• Discuss safety hazards and emergency procedures with your workers.

• Install approved rollover protective structures, protective enclosures, or protective frames on tractors.

• Make sure that guards on farm equipment are replaced after maintenance.

• Review and follow instructions in material safety data sheets (MSDSs) and on labels that come with chemical products

  and communicate information on these hazards to your workers.

Health and Safety Hazards on Farms

Farm workers including farm families and migrant workers are exposed to hazards such as the following:

Danger

Potential Effect or Injury Prevention

Chemicals/Pes-

ticides

Skin and respiratory injury or death

MSDS and proper Personal Protective Equipment. Review Manufacturers data sheets

Cold

Illness, Frostbite or death

Dress properly for the day.

Dust

Respiratory injury or explosive combinations

Be aware of your surroundings and activity

Electricity

Shock, burns, fire, death

Use a qualified professional for wiring dangerous electrical devices.  Never overload a circuit.  Replace 

damaged electrical devices or cords.  Electrical tape will not insulate you from injury.

Grain bins, Silos

Entrapment, Suffocation, Explosion from formation of 

dangerous gases and poisoning.

Make sure the bin is properly ventilated and maintained.  Never walk the grain.

Hand tools

Injury including cuts abrasions, electrocution, strains, 

sprains and death

Make sure you hand tools are in good condition.  Never leave a damaged tooling accessible for someone 

else to use.

Highway traffic

Collisions resulting in injury or death

Follow regulations, stay alert.  Avoid alcohol and use of communication devices while driving

Lifting & lifting 

devices

Back injury, sprains, strains.  Falling material resulting 

in being struck or crushed by heavy material

Use proper lifting technique.  Get help when the load is too heavy.  Inspect chains, straps or cables routine-

ly to make sure they are in good condition.

Livestock handling

Serious injury or death resulting from being pinned 

struck or trampled.

Always make sure you have adequate room and an escape route

Machinery/Equip-

ment

Cuts, abrasions, amputations, death.

Thoroughly read and understand your Owners Equipment Manual.  Never operate the equipment without 

guards in place.  Make sure the equipment can not be energized or otherwise put into operation while you 

are working on it.

Manure pits

Explosion from formation of dangerous gases.  Suffo-

cation.  Poisoning

Proper maintenance.

Mud

Sprains, strains, entrapment and suffocation.  Eye 

injury and skin irritation.

Proper Personal Protective Equipment.  In some conditions a “Spotter” may be needed.

Noise

Hearing damage

Personal Protective Equipment.

Ponds

Drowning

Wear a life preserver and make sure help is readily available.

Slips/Trips/Falls

Sprains, strains, back and neck injury, bone breaks 

or death

Keep work area free from clutter and organized.  If working on anything elevated make sure you have 

appropriate guarding and/or fall protection such as a harness and lanyard.

Sun/Heat

Sun burn, Heat Stroke, shock, death

Use common sense on excessively hot days, use sun screen, wear a hat and stay hydrated.

Toxic gases

Skin and respiratory injury or death. Explosion.

MSDS and proper Personal Protective Equipment. Review Manufacturers data sheets

Tractors

Cuts, abrasions, amputations, death.

Thoroughly read and understand your Owners Equipment Manual.  Never operate the equipment without 

guards in place.  Anti-roll over devices.

Wells

Electrocution, amputation, death

Avoid contact with water while working on an electrical device.  Always be sure the equipment can/will not 

be energized during repair or maintenance.  Make sure all guarding is in place.

Severe Weather

Electrocution, “struck by” injuries, death

Move to a safe place.  Lightening, hail and tornadoes are unpredictable.

Orthman Manufacturing, Inc. does not limit the potential effects or injuries nor prevention measures to those listed above.  They are provided solely 

as a guideline to making your farm life safer.  Always consult your Owner/Operators Manual for specific tool and equipment safety requirements.

2 - 1

TABLE OF CONTENTS

HYDRAULICS

 

Standard Manifold Block Identification...........................................................................................................................................7 - 1

 

NT Manifold Block Identification .....................................................................................................................................................7 - 2

 

Standard Machine Fold Hydraulic Hose Routing .............................................................................................................................7 - 3

 

Machine Lift Hydraulic Hose Routing ..............................................................................................................................................7 - 4

 

NT Machine Fold Hydraulic Hose Routing ........................................................................................................................................7 - 5

TROUBLESHOOTING

 

Toolbar will not fold or unfold .........................................................................................................................................................8 - 1

 

Removal of internal cylinder assembly ...........................................................................................................................................8 - 3

 

Machine will not raise or lower .......................................................................................................................................................8 - 5

MAINTENANCE

 

Practice Safe Maintenance ..............................................................................................................................................................9 - 1

 

Torque Specifications ......................................................................................................................................................................9 - 2

 Lubrication .....................................................................................................................................................................................9 - 3
 

Implement Inspection ....................................................................................................................................................................9 - 6

 

Implement Storage .........................................................................................................................................................................9 - 7

PARTS IDENTIFICATION

 

Tongue Assembly ..........................................................................................................................................................................10 - 1

 

Toolbar Hinge Assembly ................................................................................................................................................................10 - 3

 

Toolbar Center Section Assembly ..................................................................................................................................................10 - 4

 

Narrow Transport Toolbar Center Section Assembly .....................................................................................................................10 - 5

 

Carrier Assembly ...........................................................................................................................................................................10 - 7

 

NT Outer Wing Hinge Assembly ....................................................................................................................................................10 - 9

 

Small Wheel and Axle Package ...................................................................................................................................................10 - 11

 

Large Wheel and Axle Package ...................................................................................................................................................10 - 12

 

Camoplast TTS 30-1601 Track Package ........................................................................................................................................10 - 13

 

Camoplast TTS 45-1811 Track Package ........................................................................................................................................10 - 14

 

Standard Internal Fold Assembly ................................................................................................................................................10 - 15

 

NT Mid-Wing Internal Fold Assembly ..........................................................................................................................................10 - 16

 

NT Outer Wing Fold Linkage Assembly........................................................................................................................................10 - 17

 

Hydraulic Cylinder (Wing Fold) ....................................................................................................................................................10 - 19

 

Hydraulic Cylinder (Machine Lift) ................................................................................................................................................10 - 20

 

Standard Hydraulic Manifold Assembly ......................................................................................................................................10 - 21

 

NT Hydraulic Manifold/Gear Flow Divider Assembly ...................................................................................................................10 - 22

 

Hydraulic Hose Identification - Standard Wing Fold ...................................................................................................................10 - 23

 

Hydraulic Hose Identification - Narrow Transport Wing Fold ......................................................................................................10 - 25

 

Hydraulic Hose Identification - Machine Lift ...............................................................................................................................10 - 27

 

Smart Implement Guidance Steering Components .....................................................................................................................10 - 29

 

Smart Implement Guidance Steering Components .....................................................................................................................10 - 30

 

Steerable Wheel and Axle Assembly (Small Wheel)....................................................................................................................10 - 31

 

Steerable Wheel and Axle Assembly (Large Wheel) ...................................................................................................................10 - 32

 

Light Bracket Assembly ...............................................................................................................................................................10 - 33

 

Light Kit Assembly ......................................................................................................................................................................10 - 34

 

Liquid Fertilizer Package Assembly .............................................................................................................................................10 - 35

 

Dry Fertilizer Package Assembly .................................................................................................................................................10 - 36

 

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Summary of Contents for 1tRIPr

Page 1: ...1tRIPr XD Operator s Manual Part 125 024 01...

Page 2: ...he 1tRIPr operator s manual This manual is considered to be an integral component of the 1tRIPr XD and is designed to educate the owner and or operator s regarding safety operation maintenance trouble...

Page 3: ...he following 1 Introduce the machine to the customer Give the customer this manual and encourage them to read it 2 Make the customer aware of all the safety precautions that must be exercised when usi...

Page 4: ...y Orthman Undernocircumstances willthiswarrantycoveranymerchandiseorcomponentthereof which intheopinionofOrthman hasbeensubjectedtomisuse unauthorizedmodificationsoralteration accident collisionwithob...

Page 5: ...ileyou areworkingonit Manurepits Explosionfromformationofdangerousgases Suffo cation Poisoning Propermaintenance Mud Sprains strains entrapmentandsuffocation Eye injuryandskinirritation ProperPersonal...

Page 6: ...ions and safe operating practices in this manual NOTE Hazard control and accident prevention are dependent upon the safety awareness and proper training of personnel involved in the operation of this...

Page 7: ...ghts immediately Complywithstateandlocallawsgoverningimplementsafetylighting Asafetylightingpackage conformingtoimplementlightingstandardANSI ASAES279 12 ifnotsuppliedwith isavailableforadditiontoyour...

Page 8: ...e gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs see a doctor immediately for proper treatment DANGER WARNING off DANGER DANGER DANGER 2 7 WARNING CAUTI...

Page 9: ...surroundings before moving implement Operate implement from operator s seat only Never mount or dismount a moving tractor Never leave engine running when implement is unattended Keep away from power...

Page 10: ...SAFETY DECALS Safety decals promote awareness and knowledge concerning safe operation and maintenance of the implement Carefully READ ALL SAFETY DECALS in this manual as well as on the implement Keep...

Page 11: ...53 167 Keep all persons and objects clear while any part of this machine is in motion Serious injury or death can result from being pinched 153 173 Red Retro reflective FRONT OF TOOLBAR END OF WING EN...

Page 12: ...wing and can be fine tuned to accurately level the bar when unfolded 8 HYDRAULIC MANIFOLD Directs hydraulic fluid to the proper cylinders per specific function 9 WING RESTS Welded on wing rests for w...

Page 13: ...t toolbar foundation 2 MID WING Dual tube wings provide strength to the very end of the toolbar 3 OUTER WING Revolves inward against the mid wing before the mid wings fold vertically 4 TOOLBAR MID WIN...

Page 14: ...r will travel while in use 1 FRAME CONNECTION PLATE Area of connection between toolbar stringers and carrier lift arms 2 LIFT ARM Combines strength and the versatility to raise and lower the machine 3...

Page 15: ...he tongue to raise up or lower down to align the XD tongue tab with the tractor drawbar 3 Move tractor into the position that will enable the hitch pin to be inserted through both the tractor drawbar...

Page 16: ...implement Lower implement to the ground place tractor in park turn off engine and remove key USE BAR STANDS TO SUPPORT THE IMPLEMENT Park implement on a clean dry and level surface An uneven surface...

Page 17: ...isted and illustrated below For installation instructions of the dry fertilizer package refer to the 1tRIPr XD Pre Delivery Manual 4 3 FERTILIZER PACKAGES The 1tRIPr XDtoolbar may be equipped with a v...

Page 18: ...ible with both John Deere and Trimble GPS guidance systems To upgrade your 1tRIPr XD to a Smart Implement Guidance system contact your local Orthman dealer 5 1 ADDITIONAL OPTIONS SCALE KIT OPTION For...

Page 19: ...be sure to read and understand the John Deere or Trimble guidance system operator s manual Only a trained technician should install and repair the guidance system Once at the field perform the follow...

Page 20: ...SECTION STRUT CENTER SECTION ADJUSTING WHEEL ALIGNMENT RH WHEEL ALIGNMENT MEASUREMENT LH WHEEL ALIGNMENT MEASUREMENT 5 5 PREPARATION AND SET UP CONTINUED CALIBRATION CONT 2 Center the stoke of the ste...

Page 21: ...to raised position and replace bar stand pin 5 Move wing lock pin from wing lock position to Lock pin storage position The toolbar will not fold with the wing lock pins installed in the lock position...

Page 22: ...Rigid wing lock position This will keep wing from floating up NOTE TOOLBAR WILL NOT BE ABLE TO FOLD WITH WINGS LOCKED DOWN WING LEVELING Factory setting for wing level bolts allows no downward wing p...

Page 23: ...ign objects resulting in injury or death NOTE WHEN SETTING TOOLBAR HEIGHT AND ORIENTATION DISREGARD ROW UNIT PERFORMANCE TOOLBAR HEIGHT AND ORIENTATION MUST BE ESTABLISHED PRIOR TO TOOLING ADJUSTMENT...

Page 24: ...INDER 2 DURING FOLDING LR1 MANIFOLD TO LEFT WING FOLD CYLINDER 1 ROD END SUPPLIES OIL TO LEFT WING FOLD CYLINDER 1 DURING UNFOLDING LR2 MANIFOLD TO LEFT WING FOLD CYLINDER 2 ROD END SUPPLIES OIL TO LE...

Page 25: ...L TO LIFT CYLINDER 1 AND TONGUE CYLINDER DURING MACHINE LOWERING OWP MANIFOLD TO RIGHT OUTER WING FOLD AND LATCH CYLINDER TEE FITTING 1 SUPPLIES OIL TO RIGHT OUTER WING FOLD CYLINDER AND LATCH CYLINDE...

Page 26: ...UTER WING CYLINDER LATCH CYLINDER LATCH CYLINDER TO LIFT CYLINDERS WITHIN STRINGER 7 5 MACHINE LIFT HYDRAULIC HOSE ROUTING STANDARD AND NT TONGUE LIFT CYLINDER MACHINE LIFT CYLINDERS HYDRAULIC MANIFOL...

Page 27: ...k pins installed Remove wing lock pins 2 Hydraulic tips installed incorrectly in tractor SCV Refer to to tractor operator s manual or dealer for tractor hydraulic specifications 3 Tractor hydraulic pr...

Page 28: ...ocking pin is in storage position 2 Fold wings over until they hit wing stops so weight of wings are on stops DISCONNECT HYDRAULIC HOSES 1 Relive hydraulic system pressure in tractor 2 Unhook hydrauli...

Page 29: ...remotes on tractor It is important that hydraulic hoses are connected to the correct hydraulic remotes pressure or retract on the tractor Locate the machine lift hoses on the tongue of the machine Ref...

Page 30: ...maintaining implement AVOID ENTANGLEMENT Never lubricate or service implement in motion Keep away from power driven parts when in motion Disengage power sources prior to maintain ing implement Injury...

Page 31: ...5 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1 3 8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3...

Page 32: ...below 50 Wheel bearing 50 Steering strut 10 Steering hydraulic cylinder 9 5 MAINTENANCE 9 4 LUBRICATION Grease use high quality multi purpose grease Follow recommended hourly service interval illustr...

Page 33: ...ecurely support all implement components that must be raised Store implement away from human activity AVOID CRUSHING Never use the tongue bar stand to support the weight of the machine Tongue bar stan...

Page 34: ...TIFICATION NOTES Parts list located on the following page 10 1 16 18 17 7 14 11 6 1 30 15 35 4 6 8 10 37 33 28 3 2 20 11 5 9 31 16 14 13 19 12 17 38 27 32 34 29 33 32 36 39 21 26 24 23 25 22 TONGUE AS...

Page 35: ...Module Clamp 2 23 152 299 Hose Holder 1 4 100 156 Bolt 6 3 4 x 2 Grade 5 24 100 115 Bolt 1 1 2 x 1 1 4 Grade 5 5 100 158 Bolt 6 3 4 x 2 1 2 Grade 5 25 108 020 Lock washer 1 1 2 6 102 105 Flange nut 1...

Page 36: ...t bumper 2 7 108 003 Flat washer 6 3 4 8 100 075 Bolt 6 3 4 x 2 1 2 9 352 075 Edge guard 2 Cut to length 10 152 027 Wing rest bumper 2 10 5 8 7 6 9 2 1 3 5 4 4 TOOLBAR CENTER SECTION ASSEMBLY Key Part...

Page 37: ...PARTS IDENTIFICATION NOTES 1 12 2 3 4 5 6 7 8 9 10 11 13 15 14 18 17 16 20 19 22 21 24 23 25 Parts list located on the following page 10 7 CARRIER ASSEMBLY 10 6...

Page 38: ...Bushing 2 5 194 584 Cylinder 2 4x20 9 Stroke 21 100 122 Bolt 4 3 8 24 x 2 1 2 6 309 157 Pin 4 Lower Arm Pivot 22 102 028 Nut 4 Lock 1 2 7 366 113 Pin 2 Base End 23 100 305 Bolt 2 1 2 13 x 1 8 351 655...

Page 39: ...2 Hub 1 Includes items 13 15 19 102 029 Lock Nut 1 5 8 10 102 088 Slotted Nut 1 2 12 10 11 NT OUTER WING HINGE ASSEMBLY Key Part Description Qty Notes Key Part Description Qty Notes 1 351 331 Hnge Pin...

Page 40: ...WHEEL AND AXLE PACKAGE Key Part Description Qty Notes Key Part Description Qty Notes 1 190 148 Tire and Rim 2 480 80R50 11 134 028 Washer 1 2 1 16 x 4 x 1 4 2 348 510 Wheel Mount 2 12 120 085 Bearing...

Page 41: ...41 823 Connecting strap 2 8 108 020 Lock washer 3 1 2 19 301 511 Guide wheel 2 3 4 thick for 3 8 wall bars 9 301 802 Guide wheel 2 5 8 thick for 1 2 wall bars 10 194 499 Cylinder 1 4 x 24 20 317 714 S...

Page 42: ...tion plate 2 3 102 007 Nut 2 1 2 15 301 548 Linkage pin 1 4 104 052 Snap ring 2 1 1 2 external 16 301 800 Pin 1 6 9 16 long for 1 2 wall bars 5 104 053 Snap ring 2 1 external 17 301 945 Pin 1 5 5 8 lo...

Page 43: ...16 390 070 Lock Pin 1 3 301 500 Cylinder Pin 1 17 104 022 Cotter pin 1 4 104 053 Snap Ring 2 18 351 742 Pin 1 5 301 948 Cylinder Pin 1 19 134 017 Bushing 4 6 104 052 Snap Ring 2 20 351 396 Wing fold...

Page 44: ...089 Elbow 6 3 4 16MB 3 4 16MJ 5 100 215 Bolt 2 3 8 16 x 5 1 2 GR 5 6 198 128 Adaptor 4 3 4 16MB 3 4MJ 7 180 279 Flow Divider 1 8 108 018 Lock Washer 2 3 8 9 102 005 Nut 2 3 8 16 GR 2 10 198 064 Elbow...

Page 45: ...FOLD GEAR FLOW DIVIDER ASSEMBLY Key Part Description Qty Notes 1 180 310 Manifold block 1 no fittings 2 180 289 Gear Flow Divider 1 3 198 078 Adaptor 6 3 4 16MB 9 16 18MJ 4 198 109 Adaptor 3 7 8 14MB...

Page 46: ...16FJX B 196 113 12R30 2 1 4 x 96 Wing Retract Hyd Hose End fittings 9 16FJX x 9 16FJX A 196 113 12R36 4 1 4 x 96 Wing Extend Hyd Hose End fittings 9 16FJX x 9 16FJX B 196 114 12R36 4 1 4 x 120 Wing R...

Page 47: ...30NT 305 307 27 5 2 Latch Cylinder Base End to Tee 1 4 9 16 FJX 16R30NT 18R30NT 196 515 39 4 Inner Wing Cylinder Base End to Tee 1 4 9 16 FJX 16R30NT 18R30NT 301 466 68 4 Inner Wing Cylinder Rod End t...

Page 48: ...g 13 352 113 Pin 1 Rod end of cylinder 3 152 441 Ball joint 2 RH threaded 14 100 113 Bolt 1 3 8 x 2 4 152 624 Ball joint 2 LH threaded 15 348 212 Pin 1 Base end of cylinder 5 104 216 Stay Pin 2 16 100...

Page 49: ...assembly breakdown refer to Small Wheel and Axle Package parts page 10 31 1 2 5 4 3 7 6 8 9 SMART IMPLEMENT GUIDANCE TOOLBAR COMPONENTS Key Part Description Qty Notes 1 348 846 Receiver Tower 1 For Tr...

Page 50: ...227 Nut 4 1 4 20 12 102 009 Nut 4 3 4 303 915 Light Bracket pkg Includes items 1 12 10 33 11 9 10 10 6 7 3 4 5 6 2 8 1 STEERABLE WHEEL AND AXLE ASSEMBLY LARGE WHEEL Key Part Description Qty Notes 1 19...

Page 51: ...RH Rear Mount 1 15 100 127 Bolt 8 1 2 x 5 1 2 5 371 432 LH Rear Mount 1 16 371 466 Mount Plate 8 6 371 469 Tank Saddle 1 1 000 gal tank 17 100 116 Bolt 4 1 2 x 1 1 2 7 371 483 RH clamp arm 1 18 100 0...

Page 52: ...715 Tank Assembly 1 9 Ton 16 Row 348 716 Tank Assembly 1 6 Ton 18 Row 348 717 Tank Assembly 1 9 Ton 18 Row 2 348 620 Tank Mount 2 Carrier Front 3 348 420 RH Tank Mount 1 Carrier Rear 4 348 465 LH Tank...

Page 53: ...NOTES 10 38 Orthman Manufacturing Lexington NE 68850 USA orthman com...

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