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 11

Preparation and Confirmation 

Gauge 

  Controller / Piping 

KRF110 

Be sure to install the gauge according to following procedure. 

 
 
 
 
 
 
 
 
 
 

For the controller installation position, refer to the outer dimension drawing provided on P29-31. 

Do not apply a sealing tape when installing the pressure gauge. (Do not overtighten.) 

Do not apply a sealing tape on the threads. After tightening the controller hand-tight, give an   
additional quarter to half turn using a tool. Smooth surface due to application of a sealing tape 
may result in excessively tightening the controller. This may damage or deform the thread part and 
cause malfunction. (There is no need of securing high airtightness using a sealing tape or adhesive   
agent because the pump is designed for low pressure/vacuum.) 

Compound gauge is a part that is weak against impacts.    Do not hit or drop the product with 
compound gauge.

 

 

Piping 

1.Avoid direct connection with steel pipe. 

Use hose for inlet and exhaust piping.      In case of direct connection with steel pipe, resonance with 
the piping system 

may cause noise or vibration.

      For exhaust piping, use heat resistant and 

pressure resistant (100kPa or over) hose. 

Completely remove dirt and dust inside the hose before piping. 

2.When intake air contains a big amount of dust, or if dust grains are very fine (10

μ

m or less), use 

an appropriate filter in addition to the accessory filter. 

3.Install the hose of the exhaust piping system properly in order to prevent condensed water 

inside the system from entering the pump, and from discharging from the piping end. 

If condensed water in the piping system enters the pump, the pump inside may be locked by rust or the 
blades may not come out.      To avoid this situation, take the following measures: 

Install the valve or drain in the exhaust piping system 
so that the condensation of water occurred inside the 
system can drain out.    Also, drain out the collected 
condensation of water periodically.  (See Figure 1.) 

Provide valve or drain hose on the pump side in order 
to prevent condensed water from entering into the pump. 

In case of a long piping system, provide valve or drain 
hose in the halfway of the system. 

When condensed water discharges from the piping 
end, install a valve or drain hose at the piping end. 

If the pump is not frequently used, idle the pump for 10 to 15 minutes after finishing 
operation. 

Remove the cover. 

Install the gauge. 

Push the check point, remove the claw and pull the case foward. 

Claw 

Press it back in place until 

the cover claw is locked. 

(Figure 1)

Piping end side

Piping end side

Drain or valve 

Summary of Contents for KRF110

Page 1: ...ORION DRY PUMP CAUTION This product is intended only for industrial use Use with caution Read this Instruction Manual and follow the instructions described herein Please keep this Instruction Manual...

Page 2: ...ge to the product Additionally the situation that is explained in Caution column may cause serious accident All safety information must be followed for safe operation After reading this manual keep it...

Page 3: ...r Operation 6 Names of Components 7 Preparation and Confirmation 9 Operation Procedure 13 Maintenance and Inspection 16 Troubleshooting 18 Consumable Parts 20 Storage Not in Use for a Long Time 23 Dis...

Page 4: ...n Do not operate this product while the main cover is removed Otherwise your hand s may be cut off or be seriously hurt because the cooling fan and the coupling rotate at high speeds Prevent the power...

Page 5: ...a specialized company to install an earth leakage breaker Failure to do so may cause electric shock or fire Also install an overload protection device thermal relay Operation without such a device ma...

Page 6: ...use electric shock or short circuit ignition due to degenerated insulation Be sure to wear personal protective equipment for cleaning and maintenance When you carry out cleaning or maintenance be sure...

Page 7: ...and may cause generation of heat or deterioration Precautions For Safety Warning Label Position on the Product Warning Label Position on the Product The following warning labels are selected as most i...

Page 8: ...pump away from oil water dust rain etc Also never lubricate the product Be sure to use under specified pressure or less Do not remove the main cover and top and bottom partition plates Removing these...

Page 9: ...t Suction case Rubber packing Spring tube Filter Case Packing Knob nut Long cap 70 Gasket Delivery case Squeezing tube Muffler case Stay bolt Rubber packing Packing Knob nut Stay bolt Dry pump deal dr...

Page 10: ...ide Plate B Blade Rotor Bearing Liner Bearing Retainer Liner Cylinder Bearing Retainer Filter Element F Gasket B Suction case Spring tube Filter Case B Packing Cap Delivery case Muffler case Stay bolt...

Page 11: ...ct Upon receiving the product check it carefully for signs of shipping related damage like scratches deformation etc If you notice a problem contact with your dealer Be sure to check the name plate wh...

Page 12: ...alve within 50cm from the inlet or outlet port of the pump No installation of check valve may cause malfunction Gauge controller KRF70 Be sure to install the gauge according to following procedure For...

Page 13: ...dust inside the hose before piping 2 When intake air contains a big amount of dust or if dust grains are very fine 10 m or less use an appropriate filter in addition to the accessory filter 3 Install...

Page 14: ...mark E or mark near the screw Select a copper wire with a nominal cross section bigger than the cross section shown in the example as grounding wire Motor rated output kW Nominal cross section mm2 2 2...

Page 15: ...tten on the motor name plate for the set value Before using a machine that has not been used for a long period of time be sure to check that the power is off and then rotate the rotor fan motor fan et...

Page 16: ...vacuum level and exhaust pressure Adjustment of vacuum level Vacuum controller 1 Turn the locking nut clockwise to unlock the control screw 2 Turn the control screw until the desired vacuum level is...

Page 17: ...c pressure can exert its optimal performance life operation noise etc at a vacuum pressure within this range Use the pump within the recommended range unless the higher vacuum pressure is required Con...

Page 18: ...eaning the filter element do not use organic solvents such as thinner alcohol benzine gasoline and kerosene It may result in explosion or fire Caution Be sure to wear protective wear When you carry ou...

Page 19: ...rt of each part 3 Inspection of Piping Be sure to tighten the knob nut of filter case surely and ckeck that there is no air leakage clogging or loosening in the piping Inspection period Contents Once...

Page 20: ...s under maintenance Failure to do so may result in electric shock or personal injury Consult with a specialized company for maintenance and inspection Caution Be sure to wear protective wear When you...

Page 21: ...noise is occurred because the pressure is out of allowable range Return the pressure to the applicable pressure range Excessive exhaust pressure causes an abnormal noise Adjust the exhaust resistance...

Page 22: ...side Delivery side Parts Number 03042561010 04000020010 Quantity unit 2 Inspection period At the time of removal of Suction case to Delivery case Replacement criterion When it was damaged or crushed...

Page 23: ...10 04101504010 04100653010 Quantity unit 6 6 6 Replace ment time 10 000 6 000 5 500 Bearing Parts Number 0A000332000 0A000332000 0A000333000 Quantity unit 2 2 2 Replace ment time 10 000 6 000 5 500 Co...

Page 24: ...ne Pcs Unit 6 Bearing 2 Liner white 2 Liner black 2 Liner yellow 4 Liner red 6 Maintenance of plastic parts affecting operation safety Caution Replace the following plastic parts affecting operation s...

Page 25: ...here it is protected from water oil and dust 3 Store the product in a dry and clean place 4 Store the product in an airy place where the ambient temperature is 40 degrees in Celsius or less 5 Do not s...

Page 26: ...440V 60Hz 7 1 460V 50Hz Mass 2 Three phase 200V spec kg 75 120 Three phase 400V spec Operation noise Three phase 2 dB 67 68 73 74 74 75 74 76 76 77 Applicable environment Installation site Indoor Perm...

Page 27: ...rmity This EC declaration of conformity applies only to models that are equipped with ORION specified 3 phase motors Models with single phase motors models without motors and those models where the CE...

Page 28: ...26 Dimensional Outline Drawing KRF70 V 01 04 KRF70 VH 01 04 unit mm...

Page 29: ...27 Dimensional Outline Drawing KRF70 B 01 04 KRF70 BH 01 04 unit mm...

Page 30: ...28 Dimensional Outline Drawing KRF70 VB 01 04 KRF70 VBH 01 04 unit mm...

Page 31: ...29 Dimensional Outline Drawing KRF110 V 01 04 unit mm...

Page 32: ...30 Dimensional Outline Drawing KRF110 B 01 04 unit mm...

Page 33: ...31 Dimensional Outline Drawing KRF110 VB 01 04 unit mm...

Page 34: ...37 memo...

Page 35: ...37 memo...

Page 36: ...K No 0322 12 2 1 C DG TY...

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