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12

105260  R. 12/21

 Alentec & Orion AB  · Grustagsvägen 4 · SE-138 40 · ÄLTA · Sweden · +8 747 67 00 · www.alentec.com

2021_12_15-12:00

EN

EN

TROUBLESHOOTING

CAUSE

RECOMMENDED MEASURE

THE PUMP DOES NOT WORK

The discharge valve on the discharge side is not open.

Open the discharge valve on the discharge side.

No air supply.

Turn on the compressor and open the air valve and air regulator.

The air supply pressure is low.

Check the compressor and the configuration of the air line.

Air leaks in connecting elements.

Check the connection elements and the tightening of the screws.

The air pipes or ancillary equipment is clogged with mud.

Check and clean the air line.

The exhaust port (muffler) of the pump is clogged with mud.

Check and clean the exhaust port and muffler.

The fluid pipe is clogged with mud.

Check and clean the fluid line.

Pump is clogged with mud.

Remove, inspect and clean the pump body.

THE PUMP RUNS BUT NO FLUID COMES OUT

The valve on the suction side is not open.

Open the valve on the suction side.

Too much suction or discharge height.

Confirm the configuration of the pipe and reduce the height of the same.

Fluid pipe discharge side (including the filter) is clogged with mud.

Check and clean the fluid line.

Pump is clogged with mud.

Dismantle the pump, check and clean.

The ball and ball seat is worn or damaged.

Inspect and replace parts.

THE FLOW IS DECREASING

The air supply pressure is low.

Check the compressor and the configuration of the air line.

The air line or peripheral equipment clogged with mud.

Check and clean the air line.

Valve discharge side drive will not open normally.

Adjust the discharge valve discharge side.

The air mixes with the fluid.

Replenish fluid and check the configuration of the pipe on the suction side.

Cavitation occurs.

Adjust air supply pressure and discharge pressure and reduce the suction.

Vibrations.

Adjust air supply pressure and discharge pressure. Reduce the flow of 

the inlet valve to adjust pressure and volume of fluid.

Ice formation in the air exhaust.

Remove ice from the air bypass valve and check and clean the air filter. 

Use a pipe in the exhaust air that the ice does not form in the muffler.

The fluid line (including the filter) plugged with mud.

Check and clean the fluid pipe and strainer.

The exhaust port (muffler) of the pump is clogged with mud.

Check and clean the exhaust port and muffler.

Pump is clogged with mud.

Remove, inspect and clean the pump body.

LEAKAGE OF FLUID THROUGH THE HOLLOW EXHAUST (SILENCER)

The diaphragm is damaged.

Remove and inspect the pump and replace the diaphragm.

IRREGULAR NOISE

The air supply pressure is too high.

Adjust air supply pressure.

The pump is clogged with sludge particles larger than the diameter allowed.

Remove, check and clean the pump body.

IRREGULAR VIBRATION

The elements of connection and the support of the pump are loose.

Review each element of connection and tighten the screws.

The air supply pressure is too high.

Adjust air supply pressure.

The range and ball valve vibrates.

Adjust air supply pressure and exhaust pressure.

POWERED AIR LEAK PRESSURE OF 1,5 TO 8 BAR (20 TO 120 PSI)

Wear air valve.

Replace air valve.

NO START-UP AND IS LEAKING AIR WITHOUT CYCLES

Stiff air sensors.

Change air sensor.

Wear air valve.

Replace.

IN FLUID WITH AIR BUBBLES

Diaphragm damaged.

Replace diaphragm.

Suction hose loose or broken.

Tighten or replace.

Summary of Contents for 22331

Page 1: ...ico y recambios Guide d instructions et pi ces de rechange Bedienungsanleitung und Teileliste Manual de utilizagao e garantia Part No C d Art Nr R f C d 22331 22332 DP200XXXXXXXXXX 1 DOUBLE DIAPHRAGM...

Page 2: ...nductivo ATEX Namur incluidos U Pump suitable for UV fluids Bomba para fluidos UV DP200 RATIO RATIO 1 1 MAXIMUM FREE FLOW M XIMO CAUDAL SALIDA LIBRE 53 Us gal min 200 l min DELIVERY PER STROKE DESPLAZ...

Page 3: ...realice un mantenimiento en la bomba que implique desmontaje de los colectores y la bomba est configurada con juntas de PTFE color blanco estas tienen que ser reemplazadas por unas nuevas con objeto...

Page 4: ...safe place Optional conection system at customer s request Not supplied with the unit When the fluid source level is situated higher than the pump flooded suction the outlet tank must be at a higher...

Page 5: ...ED INSTALLATION The figure below shows the recommended configuration for the installation of a diaphragm pump Read the warnings and recommendations of the previous page before starting Apply PTFE tape...

Page 6: ...G INSTALLATION AIR EXHAUST DISPOSAL RECOMMENDED INSTALLATION The figure below shows the recommended configuration for the installation of a diaphragm pump Read the warnings and recommendations of the...

Page 7: ...the pump piping and all other equipment too When the pump operates ungrounded or with an incorrect connection friction between parts and abrasion caused by some fluids that flow inside the pump can g...

Page 8: ...1_41 1_40 1_42 BODY BALLS 2 BODY 7 1 AIR VALVE DIAPHRAGMS 2_8 2_7 6 BALLS 2 LUBRICATION SEALANTS Apply mounting grease to all O ring Apply medium strength sealing to threards at assembly type LOCTITE...

Page 9: ...558528 551010 555030 S 558530 N 558531 DIAPHRAGMS KIT CODE NUMERICAL CODING 2233X H 558521 555010 M 558523 N 558561 555030 T 558522 TECHNICAL CHARACTERISTICS LABEL MODEL 2233X numerical coding DP200X...

Page 10: ...1_9 1_1 1_6 1_12 1_10 1_41 1_40 1_42 2_7 2_1 6 BALLS 1_7 2_8 2 BODY 1 AIR VALVE TORQUE REQUIEREMENTS DIAPHRAGM COVER 132 LBF IN 15 N M DIRECTIONAL VALVE 70 LBF IN 8 N M MANIFOLDS 132 LBF IN 15 N M LU...

Page 11: ...8530 N 558531 DIAPHRAGMS KIT CODE NUMERICAL CODING 2233X H 558521 555164 M 558523 N 558561 T 1 558522 2 558567 TECHNICAL CHARACTERISTICS LABEL AIR VALVE BODY PUMP PUSH ROD SEALS SEATS BALLS DIAPHRAGMS...

Page 12: ...l not open normally Adjust the discharge valve discharge side The air mixes with the fluid Replenish fluid and check the configuration of the pipe on the suction side Cavitation occurs Adjust air supp...

Page 13: ...m cover screws NOTE To tighten these screws you must use a torque wrench calibrated to see torque table in this page 5 Remove the cover by gently pulling back 6 Remove the used diaphragms INSTALLING T...

Page 14: ...correct possition TIGHTENING SEQUENCE 5 SECOND DIAPHRAGM ALIGNMENT Install the remaining diaphragm and again using the soft head hammer align the diaphragm bead until the bead touches the housing wit...

Page 15: ...e is threaded into the body To remove use snap ring pliers in the two holes indicated in the figure 3 Once the sleeve has been removed remove the O ring inside the pump body 4 Replace the kit followin...

Page 16: ...tightening 5 Assemble the directional valve being careful not to damage the O rings and tighten the screws with a maximum torque of 70 lbf in 8 N m This face always downwards Soft Seats Outlet manifo...

Page 17: ...17 R 12 21 105260 Alentec Orion AB Grustagsv gen 4 SE 138 40 LTA Sweden 8 747 67 00 www alentec com 2021_12_15 12 00 NOTES NOTAS NOTES HINWEISE ANOTA ES...

Page 18: ...e s de l UE 2006 42 EG Alentec Orion AB Grustagsv gen 4 138 40 lta Sweden best tigt hiermit dass dieses Produkt 2233X der EG Richtlinie n 2006 42 EG Alentec Orion AB Grustagsv gen 4 138 40 lta Sweden...

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