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Zone Polling & Voting and Alarm Detection & Reporting

Zoning

Description

The Orion system can be configured to operate as a true zoning system 

with the addition of a MiniLink Polling Device. The MiniLink Poll-

ing Device acts as a loop manager receiving information from the 

Non-Modular VAV/Zone Controller Actuator Packages, interpreting 

this information, and then sending a heat, cool, or vent signal to the 

VCM-X Controller.

Zone Polling

The MiniLink Polling Device must be configured for zoning operation 

from the Modular System Manager, System Manager TS, Modular 

Service Tool, or Prism computer software. During the setup and program-

ming, the user is required to enter the last VAV/Zone address on the loop. 

Once configured, the MiniLink Polling Device begins polling each VAV/

Zone Controller for its temperature and setpoint information. A zone poll 

cycles through all configured zones in one pass without interruption. 

The following is a list of status information required by the MiniLink 

Polling Device to correctly perform its HVAC Mode calculations.

• 

Zone Temperature

• 

Current Cooling Setpoint

• 

Current Heating Setpoint

• 

Current Zone Operating Mode Status & Alarm Conditions 

A zone is considered 

MISSING

 if it fails to respond to 5 consecutive 

polling requests. A Missing Zone alarm can be generated in less than 

2 minutes. This alarm can generate an alarm call out to maintenance 

or a supervisor if the system has been properly setup. See the “Alarm 

Detection And Reporting section for more information.

Zone Voting

If a zone has been configured for the 

VOTING

 mode, the MiniLink Poll-

ing Device will perform the following tests based on the data received 

during the zone polling operation. These tests insure that only properly 

operating zones can have an effect on the HVAC Mode calculation.

• 

The zone has not been reported as MISSING

• 

The zone is not currently undergoing Damper Calibration

• 

The zone damper has not failed driving Open or Closed 

 

 

and has passed Calibration

• 

The zone temperature readings are between 40 °F and  

 

 

105 ºF

• 

The Zone Cooling Setpoint is between 55 °F and 105 ºF

• 

The Zone Heating Setpoint is between 48 °F and 99 °F

• 

The zone has not been declared Maverick by the MiniLink   

 

Polling Device

• 

The zone has been configured as a VOTING zone

 

If 

all

 the above tests are passed, the zone temperature and setpoints 

are then included in the HVAC Mode decision; otherwise, this zone 

is ignored.

Testing for Maverick Zones

During the HVAC Mode decision process, a zone cannot be included 

in the Voting if it has been declared as Maverick. A zone is determined 

to be a Maverick if it stays 4 ºF below the Space Heating setpoint for 1 

hour or 4 ºF above the Space Cooling setpoint for 1 hour.  During this 1 

hour time period, the zone is still included in the voting, but it generates 

PRIORITY

 call for heating or cooling to the MiniLink PD. During this 

1 hour time period, if the Space Temperature moves to within 2 ºF of its 

Space Heating or Space Cooling Setpoint, the 

PRIORITY

 is canceled.  

If the zone stays in 

PRIORITY

 for greater than 1 hour, it then becomes 

a Maverick zone. At that point, its 

PRIORITY

 is canceled and the zone 

is ignored in the voting process until the Space Temperature  changes to 

within 2 ºF of its Space Heating or Space Cooling Setpoint. If at least 

75% of the zones go Maverick simultaneously, the MiniLink Polling 

Device assumes an abnormal condition has occurred in the building and 

resets all the zones back to normal. It then restarts the 1 hour Maverick 

test over again for all zones. Maverick testing can be disabled if your 

system is connected to a personal computer with the Prism Computer 

Software installed.

Alarm Detection and Reporting

The VAV/Zone Controller continuously performs self diagnostics during 

normal operations to determine if any operating failures have occurred. 

These failures can be reported to the user in several ways, depending on 

the type of system and options installed by the user. If a System Manager, 

System Manager TS, or  a Modular Service Tool is connected, the alarms 

will be reported on the Status Screens. If the Prism computer front end 

software is installed, the alarms will be reported on the main screen of 

the program and be logged to disk. If the remote communications option 

is installed, all alarms except the Damper Feedback Failure condition 

can initiate a call out to a pager to alert someone to the alarm condition. 

See the 

Prism Technical Guide

 for further information on this topic.

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Non-Modular ZCAP Technical

 Guide

Sequence of Operations

Summary of Contents for OE742-32-VAVZ

Page 1: ...Non Modular VAV Zone Controller Actuator Package www orioncontrols com...

Page 2: ...16 Addressing Powering Up 17 General 17 Controller Addressing 17 Power Wiring 17 Initialization and Programming 18 Initialization 18 Programming the Controller 18 VAV Zone Configuration 19 VAV Zone C...

Page 3: ...oused in a plastic enclosure The VAV Zone Controller is a program mable digital controller which allows for program setpoints to be stored in non volatile memory The controller is connected to a room...

Page 4: ...Figure 1 OE742 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P D Non Modular VAV Zone Controller Actuator Package Dim P D 4 Non Modular ZCAP Technical Guide Overview...

Page 5: ...Non Modular VAV Zone Controller Actuator Pkg P I Figure 2 OE744 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P I 5 Non Modular ZCAP Technical Guide Overview...

Page 6: ...ar VAV Zone Controller Actuator Pkg Components Non Modular VAV Zone Controller Actuator Package Components Figure 4 OE744 32 Pressure Independent Non Modular VAV Zone Controller Actuator Pkg Component...

Page 7: ...5 01 Zone Controller Expansion Module Dimensions Figure 6 OE325 01 Zone Controller Expansion Module Components Zone Controller Expansion Module Dimensions and Components 7 Non Modular ZCAP Technical G...

Page 8: ...is used for connecting the communica tions wiring between each Non Modular VAV Zone ControllerActuator Package and or to the MiniLink Polling Device CommLink HVAC Unit Controller or other controller...

Page 9: ...mounting bracket nuts on the ends of the universal mounting clamp enough to slide the entire actuator and plastic enclosure assembly over the terminal unit damper shaft Rotate the enclosure base actu...

Page 10: ...onents when mounting the controller Remove the controller from its snap track mount Mark the control enclosure base using the snap track as a template Drill pilot holes in the enclosure base and secur...

Page 11: ...Zone Controller Expansion Module Wiring Figure 8 Zone Controller Expansion Module Wiring Fan Terminals And Or Staged Electric Heat 11 Non Modular ZCAP Technical Guide Installation Wiring...

Page 12: ...igure 10 Zone Controller Expansion Module Wiring Fan Terminals And Or 2 Position HW Heat Figure 9 Zone Controller Expansion Module Wiring Fan Terminals And Or Modulating Hot Water Heat 12 Non Modular...

Page 13: ...Figure 12 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary Electric Heat Figure 11 Zone Controller Expansion Module Wiring Fan Terminals And Or SCR Electric Heat 13 Non Modular Z...

Page 14: ...munications Wiring Figure 13 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary 2 Position HW Heat Figure 14 Communication Power Wiring Diagram 14 Non Modular ZCAP Technical Guide...

Page 15: ...Non Modular Devices Transformer Sizing Figure 15 Non Modular VAV Zone Controller Actuator Package Transformer Sizing 15 Non Modular ZCAP Technical Guide Installation Wiring...

Page 16: ...slave wiring inter face card and modular cable are supplied with the OE523 Round Slaved Zone Damper OE738 Slaved VAV Zone Rectangular Damper Kit and the OE282 03 Slaved VAV Zone Damper Kit These are r...

Page 17: ...d information regarding communication wiring and connec tion for Interconnected and Networked systems please see the Orion System Installation Troubleshooting Guide Power Wiring One of the most import...

Page 18: ...ntroller The next step is programming the controller for your specific require ments In order to configure and program the Non Modular VAV Zone ControllerActuator Package you must have a central opera...

Page 19: ...ional hot water valve this must be set for 0 Options available are 0 No Staging 1 1 Stage of Reheat 2 2 Stages of Reheat 3 3 Stages of Reheat Proportional Heating Signal If the box has hot water rehea...

Page 20: ...ain fan and provide cooling or heating if so configured It will re main on until the override broadcast has not been detected for at least 2 consecutive minutes Modes of Operation There are 7 possible...

Page 21: ...VAV Zone Controller detects that the HVAC unit is in Supply Air Heating mode indicating that the air handler has activated its heat the heating airflow minimum will be substituted for the vent minimum...

Page 22: ...ing This prevents stages from activating at the same time Once a heating stage has been activated it must remain on for at least one minute Once it has been deactivated it must remain off for at least...

Page 23: ...nal window starting 0 5 F below the cooling setpoint to 1 5 F above the cooling setpoint The damper airflow is never allowed to modulate outside the user adjusted minimum and the maximum setpoints The...

Page 24: ...ng setpoints The Auxiliary Heat Relay energizes at 0 5 F below the Auxiliary Heat Setpoint and de energizes 0 5 F above the Auxiliary Heat Setpoint The Auxiliary Heat will continue to function regardl...

Page 25: ...all amount of damper error On pressure independent terminal units the airflow is maintained to within roughly 3 of the terminal unit size constant but no tighter than 16 CFM on the smallest terminal u...

Page 26: ...clared Maverick by the MiniLink Polling Device The zone has been configured as a VOTING zone If all the above tests are passed the zone temperature and setpoints are then included in the HVAC Mode dec...

Page 27: ...ime so that the VAV Zone Controllers can read it and use it in their tenant and trend logs Caution These logs are subject to loss if a power outage occurs because there is no battery backed memory on...

Page 28: ...light up the board is probably defective STAT LED Operations As previously described when the board is first powered up the LED will do the following Flashes Once Off for 5 seconds STAT LED blinks th...

Page 29: ...entered in the configuration screen or the airflow through the box will be incorrect If none of the aforementioned procedures solves the problem remove power from the VAV Zone Controller Shut down the...

Page 30: ...33 4 620 5 80531 4 550 0 69822 4 474 5 60552 4 390 10 52500 4 297 15 45902 4 200 20 40147 4 095 25 35165 3 982 30 30805 3 862 35 27140 3 737 40 23874 3 605 45 21094 3 470 50 18655 3 330 52 17799 3 275...

Page 31: ...Modular and Digital Room Sensor Testing Figure 20 Testing Resistance Voltage On Modular Digital Room Sensors 31 Non Modular ZCAP Technical Guide Troubleshooting...

Page 32: ...Method 19 C C1 8 C2 8 C3 8 CFM Factor 19 Clockwise to Open Damper 19 Components Pressure Dependent VAV Zone Controller Actuator Package 6 Pressure Independent VAV Zone Controller Actuator Package 6 Zo...

Page 33: ...25 Connecting to Power Comm Board 15 Modes of Operation 20 Modular Connectors Actuator 8 Power Comm 8 Modular Devices Transformer Sizing 15 Modular Room Sensor Override Button 20 Modular Service Tool...

Page 34: ...pplications 8 Analog Output 8 Auxiliary Heat 8 Fan Enable 8 Heating Stage 1 8 Heating Stage 2 8 Relay Sequencing 8 Relay Staging 22 Resistance Testing Digital Room Sensor 31 Modular Room Sensor 31 Rev...

Page 35: ...scribed 3 Vent Minimum 21 Voltage Testing Digital Room Sensor 31 Modular Room Sensor 31 Voting 26 Voting Zone 19 W Wiring 2 Position HW Heat 12 Auxiliary 2 Position HW Heat 14 Auxiliary Electric Heat...

Page 36: ...NMZCAP TGD 01D Printed in the USA November 2015 All rights reserved Copyright 2014 WattMaster Controls Inc 8500 NW River Park Drive Parkville MO 64152 Phone 816 505 1100 www orioncontrols com Fax 816...

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