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VAV/Zone 

Configuration & 

Setup

There are a few configuration selections available which can be used 

to tailor the software operation to match the mechanical equipment the 

controller is installed on. These are programmed using either the Modular 

System Manager, the Modular Service Tool, the System Manager TS, or 

a personal computer with Prism computer front end software installed 

on it. See the

 Modular Service Tool and System Manager Operator 

Interface Technical Guide

, the

 System Manager TS Technical Guide

or the

 Prism Computer Front End Technical Guide 

for complete VAV/

Zone Controller programming information. 

General

Several options are available to configure the VAV/Zone Controller for 

the appropriate equipment it is installed on. All of these options can be 

set from the “Configuration” menu with the exception of “AHU Heat 

Call” which is set from the “Setpoints” menu.  Again, please refer to the 

Operator’s Interface Technical Guide

 or the 

Prism Computer Front-End 

Technical Guide

 for detailed programming information.

Box Control Method

Set this configuration item for the type of box the VAV/Zone Controller 

is used on. The options available are:

0 = 

Cooling Only Box (With Reheat if Required)

1 = Heating/Cooling Changeover Box

2 = Series Fan Powered Box With Reheat

3 = Parallel Fan Powered Box With Reheat

Damper Operating Mode

This option sets the direction of rotation the damper moves when driving 

towards its full open position. The options available are:

0 = Direct Acting (Clockwise-to-Open Damper)

1 = Reverse Acting (Counterclockwise-to-Open Damper) 

Voting Zone

If this particular VAV/Zone Controller is being used on a “Zoning” 

system as opposed to a true VAV system, this option must be set to al-

low the MiniLink Polling Device to determine if this controller should 

be included in the zoning system voting process. If this is set to “Yes”, 

this controller will be included in the voting process. If this is a zoning 

system and it is set to “No”, this controller will not vote in the zoning 

system voting process. If it is a true “VAV” system, the option should 

be set to “No”. The options available are:

0 = Yes

1 = No 

Pressure Independent Boxes-Airflow @ 1” 

W.C.

If this is a pressure independent box, this option allows you to calibrate 

the box CFM correctly using the box manufacturer’s “K” factor. Enter 

the correct “K” (CFM) factor for the inlet diameter of the box you are 

configuring.

Expansion Relays - Steps of Reheat

If the box has reheat supplied by an electric coil, this option must be set 

for the number of electric heating stages on the box. If the box has hot 

water heat with a 2 position hot water valve, set the number of stages 

to “1”. For hot water heat with a proportional hot water valve, this must 

be set for “0”.  Options available are:

0 = No Staging

1 = 1 Stage of Reheat

2 = 2 Stages of Reheat

3 = 3 Stages of Reheat

Proportional Heating Signal

If the box has hot water reheat using a proportional hot water valve, set 

this option to match the voltage signal required by the hot water valve 

you are using.  Options available are:

0 = 0-10 VDC Voltage Signal

1 = 2-10 VDC Voltage Signal 

Allow Box Heat With AHU Heat

If the box you are using has reheat or auxiliary heat, configuring this 

setting to 1=Yes will allow the box heat to operate at the same time as 

the HVAC unit heat. Options available are:

0 = No

1 = Yes

Main Fan Status

If the VAV/Zone Controller is installed on a non-fan powered box that 

has reheat, set this option to “Yes” in order to enable box reheat only 

when the HVAC unit fan is running.  A full description of how this setting 

affects the various box types in the occupied and unoccupied modes is 

contained under the “Mode Sequence” heading that follows later in this 

manual. Options available are:

0 = No  Heat can operate without fan

1 = Yes  Heat cannot operate without fan 

Push-Button Override Group ID#

During Unoccupied Mode, all VAV/Zone Controllers  with a correspond-

ing 

Group ID#

 will resume Occupied operation whenever any of the 

VAV/Zone Controllers with the same 

Group ID #

 has its push-button 

depressed to initiate an override condition. This allows you to group 

zones in various areas of the building. For example, individual tenants 

with several offices could restore occupied mode for just their zones and 

not affect other zones in the building. If you don’t want a specific zone 

to be a part of any group, enter a ‘

0

’ for its Group ID #.  

Dump Zone

If this VAV/Zone Controller is to be used as a “Dump Zone”, set this 

configuration  to  1=Yes. The  dump  zone  is  a  controller  without  an 

actuator that is used to control a duct heater or auxiliary heat. Options 

available are:

0 = No

1 = Yes

 
AHU Heat Call

This setting is located under the “Setpoints” menu on screen #3. This 

is used only for the unoccupied mode. For non-fan powered terminal 

units, this temperature setpoint is used to allow auxiliary heat such as 

baseboard heaters to be energized in an attempt to satisfy the heating 

demand prior to initiating the HVAC unit Supply Air Heating mode. 

For fan powered terminal units, this setpoint can be used to operate the 

series or parallel box to satisfy the heating demand by using plenum 

air and reheat prior to initiating the HVAC Supply Air Heating mode.

During unoccupied mode, when the temperature in the space drops 

below the AHU Heat Call setpoint, the VAV/Zone Controller sends a 

signal to the VCM-X Controller to initiate the HVAC unit Supply Air 

Heating Mode. This setpoint temperature can be set higher or lower than 

the Space Heating Setpoint. 

VAV/Zone Configuration

19

Non-Modular ZCAP Technical Guide

            Sequence of Operations

Summary of Contents for OE742-32-VAVZ

Page 1: ...Non Modular VAV Zone Controller Actuator Package www orioncontrols com...

Page 2: ...16 Addressing Powering Up 17 General 17 Controller Addressing 17 Power Wiring 17 Initialization and Programming 18 Initialization 18 Programming the Controller 18 VAV Zone Configuration 19 VAV Zone C...

Page 3: ...oused in a plastic enclosure The VAV Zone Controller is a program mable digital controller which allows for program setpoints to be stored in non volatile memory The controller is connected to a room...

Page 4: ...Figure 1 OE742 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P D Non Modular VAV Zone Controller Actuator Package Dim P D 4 Non Modular ZCAP Technical Guide Overview...

Page 5: ...Non Modular VAV Zone Controller Actuator Pkg P I Figure 2 OE744 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P I 5 Non Modular ZCAP Technical Guide Overview...

Page 6: ...ar VAV Zone Controller Actuator Pkg Components Non Modular VAV Zone Controller Actuator Package Components Figure 4 OE744 32 Pressure Independent Non Modular VAV Zone Controller Actuator Pkg Component...

Page 7: ...5 01 Zone Controller Expansion Module Dimensions Figure 6 OE325 01 Zone Controller Expansion Module Components Zone Controller Expansion Module Dimensions and Components 7 Non Modular ZCAP Technical G...

Page 8: ...is used for connecting the communica tions wiring between each Non Modular VAV Zone ControllerActuator Package and or to the MiniLink Polling Device CommLink HVAC Unit Controller or other controller...

Page 9: ...mounting bracket nuts on the ends of the universal mounting clamp enough to slide the entire actuator and plastic enclosure assembly over the terminal unit damper shaft Rotate the enclosure base actu...

Page 10: ...onents when mounting the controller Remove the controller from its snap track mount Mark the control enclosure base using the snap track as a template Drill pilot holes in the enclosure base and secur...

Page 11: ...Zone Controller Expansion Module Wiring Figure 8 Zone Controller Expansion Module Wiring Fan Terminals And Or Staged Electric Heat 11 Non Modular ZCAP Technical Guide Installation Wiring...

Page 12: ...igure 10 Zone Controller Expansion Module Wiring Fan Terminals And Or 2 Position HW Heat Figure 9 Zone Controller Expansion Module Wiring Fan Terminals And Or Modulating Hot Water Heat 12 Non Modular...

Page 13: ...Figure 12 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary Electric Heat Figure 11 Zone Controller Expansion Module Wiring Fan Terminals And Or SCR Electric Heat 13 Non Modular Z...

Page 14: ...munications Wiring Figure 13 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary 2 Position HW Heat Figure 14 Communication Power Wiring Diagram 14 Non Modular ZCAP Technical Guide...

Page 15: ...Non Modular Devices Transformer Sizing Figure 15 Non Modular VAV Zone Controller Actuator Package Transformer Sizing 15 Non Modular ZCAP Technical Guide Installation Wiring...

Page 16: ...slave wiring inter face card and modular cable are supplied with the OE523 Round Slaved Zone Damper OE738 Slaved VAV Zone Rectangular Damper Kit and the OE282 03 Slaved VAV Zone Damper Kit These are r...

Page 17: ...d information regarding communication wiring and connec tion for Interconnected and Networked systems please see the Orion System Installation Troubleshooting Guide Power Wiring One of the most import...

Page 18: ...ntroller The next step is programming the controller for your specific require ments In order to configure and program the Non Modular VAV Zone ControllerActuator Package you must have a central opera...

Page 19: ...ional hot water valve this must be set for 0 Options available are 0 No Staging 1 1 Stage of Reheat 2 2 Stages of Reheat 3 3 Stages of Reheat Proportional Heating Signal If the box has hot water rehea...

Page 20: ...ain fan and provide cooling or heating if so configured It will re main on until the override broadcast has not been detected for at least 2 consecutive minutes Modes of Operation There are 7 possible...

Page 21: ...VAV Zone Controller detects that the HVAC unit is in Supply Air Heating mode indicating that the air handler has activated its heat the heating airflow minimum will be substituted for the vent minimum...

Page 22: ...ing This prevents stages from activating at the same time Once a heating stage has been activated it must remain on for at least one minute Once it has been deactivated it must remain off for at least...

Page 23: ...nal window starting 0 5 F below the cooling setpoint to 1 5 F above the cooling setpoint The damper airflow is never allowed to modulate outside the user adjusted minimum and the maximum setpoints The...

Page 24: ...ng setpoints The Auxiliary Heat Relay energizes at 0 5 F below the Auxiliary Heat Setpoint and de energizes 0 5 F above the Auxiliary Heat Setpoint The Auxiliary Heat will continue to function regardl...

Page 25: ...all amount of damper error On pressure independent terminal units the airflow is maintained to within roughly 3 of the terminal unit size constant but no tighter than 16 CFM on the smallest terminal u...

Page 26: ...clared Maverick by the MiniLink Polling Device The zone has been configured as a VOTING zone If all the above tests are passed the zone temperature and setpoints are then included in the HVAC Mode dec...

Page 27: ...ime so that the VAV Zone Controllers can read it and use it in their tenant and trend logs Caution These logs are subject to loss if a power outage occurs because there is no battery backed memory on...

Page 28: ...light up the board is probably defective STAT LED Operations As previously described when the board is first powered up the LED will do the following Flashes Once Off for 5 seconds STAT LED blinks th...

Page 29: ...entered in the configuration screen or the airflow through the box will be incorrect If none of the aforementioned procedures solves the problem remove power from the VAV Zone Controller Shut down the...

Page 30: ...33 4 620 5 80531 4 550 0 69822 4 474 5 60552 4 390 10 52500 4 297 15 45902 4 200 20 40147 4 095 25 35165 3 982 30 30805 3 862 35 27140 3 737 40 23874 3 605 45 21094 3 470 50 18655 3 330 52 17799 3 275...

Page 31: ...Modular and Digital Room Sensor Testing Figure 20 Testing Resistance Voltage On Modular Digital Room Sensors 31 Non Modular ZCAP Technical Guide Troubleshooting...

Page 32: ...Method 19 C C1 8 C2 8 C3 8 CFM Factor 19 Clockwise to Open Damper 19 Components Pressure Dependent VAV Zone Controller Actuator Package 6 Pressure Independent VAV Zone Controller Actuator Package 6 Zo...

Page 33: ...25 Connecting to Power Comm Board 15 Modes of Operation 20 Modular Connectors Actuator 8 Power Comm 8 Modular Devices Transformer Sizing 15 Modular Room Sensor Override Button 20 Modular Service Tool...

Page 34: ...pplications 8 Analog Output 8 Auxiliary Heat 8 Fan Enable 8 Heating Stage 1 8 Heating Stage 2 8 Relay Sequencing 8 Relay Staging 22 Resistance Testing Digital Room Sensor 31 Modular Room Sensor 31 Rev...

Page 35: ...scribed 3 Vent Minimum 21 Voltage Testing Digital Room Sensor 31 Modular Room Sensor 31 Voting 26 Voting Zone 19 W Wiring 2 Position HW Heat 12 Auxiliary 2 Position HW Heat 14 Auxiliary Electric Heat...

Page 36: ...NMZCAP TGD 01D Printed in the USA November 2015 All rights reserved Copyright 2014 WattMaster Controls Inc 8500 NW River Park Drive Parkville MO 64152 Phone 816 505 1100 www orioncontrols com Fax 816...

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