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Scheduling

Occupied/Unoccupied Mode 

The VAV/Zone Controller monitors the communications loop for its Oc-

cupied and Unoccupied mode of operation command. Either the VAV/

Zone Controller Package or the GPC Plus can transmit the Occupied 

command to the VAV/Zone Controller. This requires the Non-Modular 

VAV/Zone Controller Actuator Packages to all be connected to the system 

communication loop through their RS-485 connector and to be properly 

addressed for the command to be received.

Push-button Override Operation

During unoccupied hours, you can force the VAV/Zone Controller and 

VCM-X Controller back to occupied operation by pressing the over-

ride button on the Modular Room Sensor or Digital Room Sensor. The 

operation for the push-button override sequence is different depending 

on which sensor you are using. 

Modular Room Sensor

Pushing the override button for less than 3 seconds initiates the override 

which will continue for a 2 hour duration. If during the override period 

the button is pressed a second time for less than 3 seconds, an additional 

2 hours will be added to the remaining override duration that is left at the 

time of pushing the button. If the button is then depressed for more than 

3 seconds anytime during the override duration, it cancels the override 

and places the unit  back into normal unoccupied operation. 

Digital Room Sensor

Pushing the override button momentarily initiates the override which 

will continue for a 2 hour duration. If during the override period the but-

ton is pressed a second time, it will cancel the override. If it is pressed 

again, the override will be initiated again for a 2 hour duration.  Every 

other time the button is pushed, it cancels the override and places the 

unit back into normal unoccupied operation. 

Grouping Controllers For Overrides

On larger installations with several terminal units, the VAV/Zone Con-

trollers can be configured into groups so that an override generated by 

one VAV/Zone Controller can cause several other controllers to follow 

along and return to occupied mode for the programmed duration. Other 

VAV/Zone Controllers not in the same group will simply maintain an 

unoccupied damper or airflow setting as set by the user.

Push-button overrides are broadcast continuously by the initiating VAV/

Zone Controller until the controller itself times out or the override is 

cancelled by the user. This broadcast forces the air handler to start its 

main fan and provide cooling or heating, if so configured. It will re

-

main on until the override broadcast has not been detected for at least 

2 consecutive minutes.

Modes of Operation

There are 7 possible modes of operation for the HVAC Unit and the 

VAV/Zone Controller. These modes are determined by the supply air 

and/or space demand conditions. They are:

• 

Supply Air Vent Mode 

 

(Based on HVAC Unit SAT)

• 

Space Vent Mode 

 

(Based on VAV/Zone Controller Space Temp.)

• 

Supply Air Cooling Mode 

 

(Based on HVAC Unit SAT)

• 

Space Cooling Mode 

 

(Based on VAV/Zone Controller Space Temp.)

• 

Supply Air Heating Mode 

 

(Based on HVAC Unit SAT)

• 

Space Heating Mode 

 

(Based on VAV/Zone Controller Space Temp.)

• 

Off Mode (Not displayed. See “Definitions of Modes”)

 

 

The process of determining each mode is in the following paragraph, 

but the actual operation of each mode is explained in the sections that 

follows.

Definitions of 

Modes

VAV & Zone Control Schemes

On all fan-powered and non-fan-powered terminal units, ‘VAV’ or ‘Zon-

ing’ supply air modes and space demands are calculated the same. If 

the supply air temperature rises the deadband amount above the space 

temperature, the supply air mode is heating. To cancel the supply air 

heating mode, the supply air temperature must fall to within 2 °F of the 

space temperature. If the supply air falls the deadband amount below the 

space temperature, the supply air mode is cooling. To cancel the supply 

air cooling mode, the supply air temperature must rise to within 2 °F 

of the space temperature. If the supply air is between the heating and 

cooling deadband amounts, it is considered vent mode.

Supply Air Vent Mode 

This mode occurs when the Supply Air Temperature is within 2.0 °F 

of the Space Temperature and stays in this mode until the Supply Air 

Temperature is above or below the Space Temperature plus or minus 

the Supply Air HVAC Mode Deadband.

Space Vent Mode 

This mode occurs when the Space Temperature is between 0.5 °F below 

the Cooling Setpoint and 0.5 °F above the Heating Setpoint.

Supply Air Cooling Mode

This mode occurs when the Supply Air Temperature falls to less than the 

Space Temperature minus the Supply Air HVAC Deadband.

Space Cooling Mode

This mode occurs when the Space Temperature rises to 0.5 °F below 

the Space Cooling Setpoint.

Supply Air Heating Mode

This mode occurs when the Supply Air Temperature rises to a tem-

perature that is greater than the Space Temperature plus the Supply Air 

HVAC Deadband.

Space Heating  Mode 

This mode occurs when the Space Temperature falls to 0.5 °F above the 

Space Heating Setpoint.

 

Scheduling and Operation Modes

20

                                                                              

Non-Modular ZCAP Technical

 Guide

Sequence of Operations

Summary of Contents for OE742-32-VAVZ

Page 1: ...Non Modular VAV Zone Controller Actuator Package www orioncontrols com...

Page 2: ...16 Addressing Powering Up 17 General 17 Controller Addressing 17 Power Wiring 17 Initialization and Programming 18 Initialization 18 Programming the Controller 18 VAV Zone Configuration 19 VAV Zone C...

Page 3: ...oused in a plastic enclosure The VAV Zone Controller is a program mable digital controller which allows for program setpoints to be stored in non volatile memory The controller is connected to a room...

Page 4: ...Figure 1 OE742 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P D Non Modular VAV Zone Controller Actuator Package Dim P D 4 Non Modular ZCAP Technical Guide Overview...

Page 5: ...Non Modular VAV Zone Controller Actuator Pkg P I Figure 2 OE744 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P I 5 Non Modular ZCAP Technical Guide Overview...

Page 6: ...ar VAV Zone Controller Actuator Pkg Components Non Modular VAV Zone Controller Actuator Package Components Figure 4 OE744 32 Pressure Independent Non Modular VAV Zone Controller Actuator Pkg Component...

Page 7: ...5 01 Zone Controller Expansion Module Dimensions Figure 6 OE325 01 Zone Controller Expansion Module Components Zone Controller Expansion Module Dimensions and Components 7 Non Modular ZCAP Technical G...

Page 8: ...is used for connecting the communica tions wiring between each Non Modular VAV Zone ControllerActuator Package and or to the MiniLink Polling Device CommLink HVAC Unit Controller or other controller...

Page 9: ...mounting bracket nuts on the ends of the universal mounting clamp enough to slide the entire actuator and plastic enclosure assembly over the terminal unit damper shaft Rotate the enclosure base actu...

Page 10: ...onents when mounting the controller Remove the controller from its snap track mount Mark the control enclosure base using the snap track as a template Drill pilot holes in the enclosure base and secur...

Page 11: ...Zone Controller Expansion Module Wiring Figure 8 Zone Controller Expansion Module Wiring Fan Terminals And Or Staged Electric Heat 11 Non Modular ZCAP Technical Guide Installation Wiring...

Page 12: ...igure 10 Zone Controller Expansion Module Wiring Fan Terminals And Or 2 Position HW Heat Figure 9 Zone Controller Expansion Module Wiring Fan Terminals And Or Modulating Hot Water Heat 12 Non Modular...

Page 13: ...Figure 12 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary Electric Heat Figure 11 Zone Controller Expansion Module Wiring Fan Terminals And Or SCR Electric Heat 13 Non Modular Z...

Page 14: ...munications Wiring Figure 13 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary 2 Position HW Heat Figure 14 Communication Power Wiring Diagram 14 Non Modular ZCAP Technical Guide...

Page 15: ...Non Modular Devices Transformer Sizing Figure 15 Non Modular VAV Zone Controller Actuator Package Transformer Sizing 15 Non Modular ZCAP Technical Guide Installation Wiring...

Page 16: ...slave wiring inter face card and modular cable are supplied with the OE523 Round Slaved Zone Damper OE738 Slaved VAV Zone Rectangular Damper Kit and the OE282 03 Slaved VAV Zone Damper Kit These are r...

Page 17: ...d information regarding communication wiring and connec tion for Interconnected and Networked systems please see the Orion System Installation Troubleshooting Guide Power Wiring One of the most import...

Page 18: ...ntroller The next step is programming the controller for your specific require ments In order to configure and program the Non Modular VAV Zone ControllerActuator Package you must have a central opera...

Page 19: ...ional hot water valve this must be set for 0 Options available are 0 No Staging 1 1 Stage of Reheat 2 2 Stages of Reheat 3 3 Stages of Reheat Proportional Heating Signal If the box has hot water rehea...

Page 20: ...ain fan and provide cooling or heating if so configured It will re main on until the override broadcast has not been detected for at least 2 consecutive minutes Modes of Operation There are 7 possible...

Page 21: ...VAV Zone Controller detects that the HVAC unit is in Supply Air Heating mode indicating that the air handler has activated its heat the heating airflow minimum will be substituted for the vent minimum...

Page 22: ...ing This prevents stages from activating at the same time Once a heating stage has been activated it must remain on for at least one minute Once it has been deactivated it must remain off for at least...

Page 23: ...nal window starting 0 5 F below the cooling setpoint to 1 5 F above the cooling setpoint The damper airflow is never allowed to modulate outside the user adjusted minimum and the maximum setpoints The...

Page 24: ...ng setpoints The Auxiliary Heat Relay energizes at 0 5 F below the Auxiliary Heat Setpoint and de energizes 0 5 F above the Auxiliary Heat Setpoint The Auxiliary Heat will continue to function regardl...

Page 25: ...all amount of damper error On pressure independent terminal units the airflow is maintained to within roughly 3 of the terminal unit size constant but no tighter than 16 CFM on the smallest terminal u...

Page 26: ...clared Maverick by the MiniLink Polling Device The zone has been configured as a VOTING zone If all the above tests are passed the zone temperature and setpoints are then included in the HVAC Mode dec...

Page 27: ...ime so that the VAV Zone Controllers can read it and use it in their tenant and trend logs Caution These logs are subject to loss if a power outage occurs because there is no battery backed memory on...

Page 28: ...light up the board is probably defective STAT LED Operations As previously described when the board is first powered up the LED will do the following Flashes Once Off for 5 seconds STAT LED blinks th...

Page 29: ...entered in the configuration screen or the airflow through the box will be incorrect If none of the aforementioned procedures solves the problem remove power from the VAV Zone Controller Shut down the...

Page 30: ...33 4 620 5 80531 4 550 0 69822 4 474 5 60552 4 390 10 52500 4 297 15 45902 4 200 20 40147 4 095 25 35165 3 982 30 30805 3 862 35 27140 3 737 40 23874 3 605 45 21094 3 470 50 18655 3 330 52 17799 3 275...

Page 31: ...Modular and Digital Room Sensor Testing Figure 20 Testing Resistance Voltage On Modular Digital Room Sensors 31 Non Modular ZCAP Technical Guide Troubleshooting...

Page 32: ...Method 19 C C1 8 C2 8 C3 8 CFM Factor 19 Clockwise to Open Damper 19 Components Pressure Dependent VAV Zone Controller Actuator Package 6 Pressure Independent VAV Zone Controller Actuator Package 6 Zo...

Page 33: ...25 Connecting to Power Comm Board 15 Modes of Operation 20 Modular Connectors Actuator 8 Power Comm 8 Modular Devices Transformer Sizing 15 Modular Room Sensor Override Button 20 Modular Service Tool...

Page 34: ...pplications 8 Analog Output 8 Auxiliary Heat 8 Fan Enable 8 Heating Stage 1 8 Heating Stage 2 8 Relay Sequencing 8 Relay Staging 22 Resistance Testing Digital Room Sensor 31 Modular Room Sensor 31 Rev...

Page 35: ...scribed 3 Vent Minimum 21 Voltage Testing Digital Room Sensor 31 Modular Room Sensor 31 Voting 26 Voting Zone 19 W Wiring 2 Position HW Heat 12 Auxiliary 2 Position HW Heat 14 Auxiliary Electric Heat...

Page 36: ...NMZCAP TGD 01D Printed in the USA November 2015 All rights reserved Copyright 2014 WattMaster Controls Inc 8500 NW River Park Drive Parkville MO 64152 Phone 816 505 1100 www orioncontrols com Fax 816...

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