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8 Trouble diagnosis and countermeasures

 

30

 

8  Trouble diagnosis and 

countermeasures 

During motor running, the motor and driver may not operate correctly due to speed 
setting error or connection error. If normal motor operation cannot be ensured, see 
the following description and take appropriate countermeasures. If normal operation 
cannot be ensured even after that, please contact your local sales office. 

 

Phenomenon Estimated 

cause 

Measure 

Either START/STOP input 
or RUN/BRAKE input is not 
set to the L level. 

Make sure that both START/STOP 
input or RUN/BRAKE input are set 
to the L level. 

The internal potentiometer 
is not adjusted. 

Turn the internal potentiometer 
slightly in the clockwise direction. 
The speed is set to 0 r/min at time 
of shipment. 

When the internal 
potentiometer is used, 
INT.VR/EXT input is not set 
to the L level. 

Set the INT.VR/EXT input to the L 
level. When the INT.VR/EXT input 
is set to the L level, the internal 
potentiometer is selected. 

The external potentiometer 
contact is faulty. 

Check for connection of the 
external potentiometer. 

When the external 
potentiometer is used, 
INT.VR/EXT input is not set 
to the H level. 

Set the INT.VR/EXT input to the H 
level. When the INT.VR/EXT input 
is set to the H level, the external 
potentiometer is selected. 

The external DC voltage 
contact is faulty. 

Check for connection of the 
external DC voltage. 

The motor fails 
to turn. 

When an external DC 
voltage is used, 
INT.VR/EXT input is not set 
to the H level. 

Set the INT.VR/EXT input to the H 
level. When the INT.VR/EXT input 
is set to the H level, external DC 
voltage is selected. 

• 

The motor 
fails to turn. 

• 

The motor 
stops halfway.

Protection function has 
activated. 

Count the LED flashings. See page 
26 and check the causes in 
conformity to the activated 
protection function. Take the 
appropriate measures. 

Summary of Contents for AXH Series

Page 1: ...tions 4 3 Preparation 8 3 1 Checking the product 8 3 2 Names and function of parts 10 4 Installation 11 4 1 Installation site 11 4 2 Installation of motor gearhead 11 4 3 Load installation 13 4 4 Driv...

Page 2: ...s It should be noted that we are not responsible for any damages caused by ignoring this warning If correspondence between the European low voltage directive and EMC directive is required take the fol...

Page 3: ...s A Heating Test an Over Load Test and a Locked Rotor Test has been conducted with a aluminum radiation plate of size indicated the table below except for AXH015K A For the motor with a gearhead tests...

Page 4: ...subjected to splashing water or near combustibles Doing so may result in fire or injury Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting t...

Page 5: ...d output shaft or motor cable This may cause injury Installation Keep the area around the motor and driver free of combustible materials in order to prevent fire or a burn To prevent the risk of damag...

Page 6: ...off Perform them by inputting START STOP and RUN BRAKE This may cause injury or damage to the equipment The motor s surface temperature may exceed 70 C even under normal operating conditions If a mot...

Page 7: ...tion of noise propagation Place the power lines such as the motor and power supply cables keeping a distance of 100 mm 3 94 in or more from the signal lines and also do not bundle them or wire them in...

Page 8: ...bel of the package Check the models of the gearhead motor and driver by reference to the models on the name plate of each product The table on page 9 shows the combination of the gearhead motor and dr...

Page 9: ...AXHM230KC GFH AXHD30K AXH450KC GFH AXHM450KC GFH AXHD50K Pinion shaft type AXH5100KC GFH AXHM5100KC GFH AXHD100K Geared type AXH015K AXHM015K AXHD15K AXH230KC GFH2G AXHM230KC GFH AXHD30K AXH450KC GFH4...

Page 10: ...be linked with the external controller and others Internal speed potentiometer Used to set the motor speed The speed is set to 0 r min at time of shipment Driver model AXHD100K Installation notch 2 po...

Page 11: ...subject to splashing water rains water droplets oil oil droplets or other liquids Area free of excessive salt Area not subject to continuous vibration or excessive shocks Area free of excessive electr...

Page 12: ...135 mm 135 mm 5 31 in 5 31 in AXH5100KC A 200 mm 200 mm 7 87 in 7 87 in Thickness 5 mm 0 197 in Combination type To install the motor with gearhead use the four installation holes and mount the motor...

Page 13: ...with a load care must be taken to ensure adequate alignment belt tension and pulley parallelism The coupling and pulley locking screws must be clamped firmly in position To install a coupling or pull...

Page 14: ...driver should be installed 25 mm 1 in or more in the horizontal direction away from the housing sides and other equipment inside the housing and 50 mm 2 in or more away from them in the vertical direc...

Page 15: ...s EN 61000 6 2 Installing and wiring Effective measures must be taken against the EMI that the AXH series may give to adjacent control system equipment as well as the EMS of the AXH series itself in o...

Page 16: ...th the entire circumference of the braided screen cable Attach a cable clamp as close to the end of the cable as possible and connect it to an appropriate grounding point as shown in the figure Cable...

Page 17: ...providing a minimum clearance of 100 mm 3 94 in between them If they have to cross cross them at a right angle Example of installation and wiring Motor Driver FG FG Cable clamp FG Signal cable Shield...

Page 18: ...e motor or driver Do not push or pull the cable Handle only the plastic connector instead Do not apply force in any direction other than that in which the connector is inserted or pulled out Improper...

Page 19: ...AWG22 0 3 mm2 or more for AXH015 AXH230 AXH450 type and use a AWG18 0 75 mm2 for AXH5100 type Sufficient care must be taken not to mistake the power polarity Connection with incorrect polarity may da...

Page 20: ...ALARM output To user s Controller External potentiometer 20 k External DC power supply For Speed setting 0 to 5 VDC 1 mA min Black White Gray Light Blue Purple Blue Green Yellow Orange Red Brown Conn...

Page 21: ...n collector Driver internal connections Switch connection 0 1 F 2 2 k GND 5 V 10 k START STOP RUN BRAKE CW CCW INT VR EXT ALARM RESET C MOS Switch Driver internal connections Output signal GND 2SC2458...

Page 22: ...itch between motor running and instantaneous stop or stop use two signals START STOP input RUN BRAKE input Motor behavior ON L level ON L level Running 1 ON L level OFF H level Instantaneous stop Sign...

Page 23: ...of the gear output shaft may be opposite of that of the motor Refer to catalogue INT VR EXT input INT VR is selected when the input is on L level and the setting speed of internal potentiometer is en...

Page 24: ...sition or to the home position by this function After completion of motor travel check why the alarm was issued Restart the operation after removing the cause for alarm The ALARM can also be reset whe...

Page 25: ...ction CCW Counterclockwise direction OFF H ON L Motor operating pattern START STOP input CW CCW input RUN BRAKE input INT VR EXT input OFF H ON L OFF H ON L OFF H ON L START START CW CCW RUN RUN RUN E...

Page 26: ...within the motor cable is disconnected during motor operation An alarm signal will not be output while the motor is at a standstill Overvoltage protection function four flashes of LED When the motor i...

Page 27: ...turn on the INT VR EXT input L level When you want to use only the internal speed setting potentiometer to set the operation speed you do not have to connect the VRH VRM and VRL Setting by external p...

Page 28: ...d characteristics typical value DC voltage V External DC power source 0 to 5 VDC 1 mA min 5 4 VRM Green VRL Input output signal connector CN2 Yellow Indicates the speed of the motor alone The speed of...

Page 29: ...normal noise is produced from the gearhead bearing ball bearing and gear meshing section Check if the motor cable is damaged or stressed Also check if the connections with the driver are loosened Chec...

Page 30: ...nput is not set to the L level Set the INT VR EXT input to the L level When the INT VR EXT input is set to the L level the internal potentiometer is selected The external potentiometer contact is faul...

Page 31: ...The motor gearhead output shaft and load shaft are not aligned with each other Make sure that the motor gearhead output shaft and load shaft are connected in an appropriate manner Unstable motor opera...

Page 32: ...ucts mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the perform...

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