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Recirculating Air Disinfection System V-lab 

 

 
 

 

orca

 GmbH 

www.

uvpro

.de 

Seite 22 von 28 

 

 

 

Before service work the system must be disconnected from a current and the network. 

Only touch the glass tubes with gloves.  
 
Eyes and skin must be protected from UVC radiation. While working near ignited tubes, 

please wear protective goggles, gloves, and covering clothing. 

 

 

Operating time of the UVC tubes 

 

 

 

UVC tubes  have a limited life span. They are subject to a continuous aging 

process. The life of a UVC tube is, with normal usage, ca 12,000 h (Output 25 % 

±5 %

 To the nominal UVC emissions of the respective UVC source).  

The effective radiation is far outside the visible range, and the UVC emissions 

decreases continuously. It is recommended to add the operating conditions and 

replacement date in a maintenance plan. 

  

 

 

 

 

 

Checking the O-rings when replacing tubes  

 

While replacing tubes, check the seals, clean them, and replace 

them if damaged. 

 

 

 

 

 

In order to prevent fingerprints and fat traces on the tube, we recommend to always wear cloth gloves 

when working with the tubes.  

Summary of Contents for UVpro V-LAB

Page 1: ...UVC Recirculating Air Disinfection System V LAB Operating Instruction ...

Page 2: ......

Page 3: ... Air Disinfection System Dear customer You have graciously chosen an Orca GmbH product This manual is intended for your safety in the handling of the system Before mounting the components and putting the system into operation read the following statements carefully to avoid hazards caused by improper operation Keep this document and make all users aware of it ...

Page 4: ...UNIT 10 DIMENSIONS AND SKETCH 11 4 COMPONENTS OF THE SYSTEM 12 INSTALLATION INSTRUCTIONS 12 TUBE CHANGE 13 ELECTRICAL CONNECTION 16 POSITIONING AND DIMENSIONING 16 SKETCH HOLE PATTERN 16 5 OPERATION AND PROGRAMMING 17 COMMISSIONING AND MENU NAVIGATION 19 MANUAL 19 DAILY TIMER 19 WEEKLY TIMER 20 6 PROBLEMS CAUSES AND SOLUTIONS 20 7 MAINTENANCE 21 SAFETY INSTRUCTIONS FOR REPAIR WORK 21 OPERATING TIM...

Page 5: ...ight Burns on skin Damage to the treatment system Damage or impairments of other devices equipment or materials or to the production flow A decline or absence in the disinfection performance Users installers maintenance and cleaning personnel must follow the instruction manual correctly and be made aware of possible dangers What the symbols mean DANGER DANGER ELECTRIC VOLTAGE HARMFUL UVC RADIATION...

Page 6: ... times be available to the personnel The operator is responsible for any damages caused to third persons in the operating range of the model Damages occurring due to misuse or false operation is the responsibility of the user Minimum age 18 years One must be at least 18 years of age to operate this equipment Years 18 UVC Sterilization UVpro equipment s intended use is sterilization using UVC light...

Page 7: ...on emitted is mostly UVC light with a wavelength of 254 nm non visible There are trace amounts of ozone in the ozone free lamps clearly under the legal MAK value 0 2 mg m3 Avoiding Danger Maintenance by authorized personnel only Maintenance work can only be done by authorized personnel Maintenance only without power Before any maintenance work can be done ensure that no power is running through th...

Page 8: ... Danger via UVC UVC radiation damages the cornea eyes and skin after only a few seconds of exposure and these areas should therefore be protected Never look at a lighted UVC source without protection Personal protectionequipment PPE must be worn Whencontrollingthe functionof the UVCtubes aUVC protectedpair of goggles as well as gloves must be worn Skin on arms is protected through clothing with lo...

Page 9: ...iation Install protection against UVC radiation Optical glass acrylic glass or opaque items like sheets are impermeable to UVC radiation and will protect against it In case of emergency Measures in case of danger to skin eyes With direct contact UVC radiation leads to painful inflammation of the eye cornea and redness of the skin The effect can also manifest itself after some time In cases of emer...

Page 10: ...VAC 220 240 50 60 Hz Cable length m 5 with safety plug Technical changes reserved System description The UVpro V LAB Recirculating Air Disinfection System is suitable for the use in laboratories patient rooms and medical practices The unit can be mounted on the wall and is able to disinfect rooms up to 60 m effectively The sterilisation rate and air circulation rate can be regulated by continuousl...

Page 11: ...th a union nut on one site and fixed through holding eyelets on the other side Outside on both ends of the unit there are visual protections with a lamellar structure 6 The irradiation chamber is mounted in a powder coated protective housing Both of the service covers 4 are fixed through socket screws on the side of the housing With mounting holes 11 on the reverse side of the protective housing t...

Page 12: ...rd will be protected and a malfunction can be detected by our monitoring units The temperature of the square tube with the fully encapsulated ballast is a maximum of 35 C at room temperature The optimum temperature is between 0 C and 40 C Heating to 70 C in a short term is possible but leads to a momentary power loss and permanently accelerates the aging of the system Connection directly or with U...

Page 13: ...Recirculating Air Disinfection System V lab orca GmbH www uvpro de Seite 11 von 28 Dimensions and sketch ...

Page 14: ... chamber including supply unit union rings and retaining clips for the tubes reflector fan 2 visual protections with lamellar structure and 5 m cable V LAB pre assembled 2 x UVC radiation source Type UVpro N30 2 2 x UVpro N30 2 Installation instructions The UVpro V LAB has been carefully inspected and passed a function test before shipping The high quality packaging should prevent damage in transi...

Page 15: ...nding or twisting the connection pins in the tube sockets Please adhere to the following installation instructions so you avoid the damage to the system Abbildung Beschreibung Switch of the unit and disconnect it from its power source Place it on a flat surface and remove all four screws of the right cover The easiest way to open the cover is to grip through the ventilation hole and drag the extre...

Page 16: ...e carefully from the holder A narrow tool e g screwdriver can be helpful to loosen the tube from the holder The tube can be removed from the unit now Pull the retaining ring over the new tube to the end of the plug Insert the new tube with retaining ring into the unit Be sure that the lamptubeendwill be positionedcorrectly into the matching holder The left service cover can also be removed to have...

Page 17: ... to the port so that the pins and the matching holes are located opposite each other Plug the tube into the holes and screw the retaining ring tight over the threads Place the visual protection into correct position Make sure that the notched edge of the metal frame is at the front You can now fix the covers to the unit again ...

Page 18: ...preferably so placed that the outlet opening points towards the larger part of the room and the distance between the wall and the outlet is not less than 1 m We recommend to mount the V LAB over the doorframe if possible Make sure that the unit is easily accessible in future e g with a ladder and can be easily kept clean After proper mounting and positioning no further work is immediately necessar...

Page 19: ...rating status and the set intensity The depicted example shows a unit in manual mode Man with a set intensity of 100 ventilation The background colour of the start menu indicates the operating status and possible errors Please find the colour key in the figure below When the tubes are cold the set reporting threshold for errors of the tube monitoring exceeds Due to this it is possible that the dis...

Page 20: ...Recirculating Air Disinfection System V lab orca GmbH www uvpro de Seite 18 von 28 Figure 1 Menu navigation V LAB ...

Page 21: ...urs of the tubes language options and the alert threshold for detecting tube failures 3 Date time The third menu item date time leads you to the subitems set time and set date by pressing the enter button for 3 seconds Select the respective subitem and set the time by pressing the arrow buttons and press enter to confirm Under set date you can select and confirm the day and date in the same way 4 ...

Page 22: ...nd is no longer operational It is possible water entered into the product The power supply must be interrupted and the system has to be replaced It has to be subjected to a thorough check by the manufacturer The device is switched on but the tube does not ignite No power supply Gas pressure drop through fine cracks in the tube or damage of the pins on the tube socket Are the connections of the pow...

Page 23: ...re The disinfection performance decreases and no longer corresponds to the calculation The operation duration is under 12 000 hours After 12 000 hours the tubes still produce about 75 of the output power Designing of facility is calculated for this value The tubes are dirty The tubes must be replaced Clean the tubes by following our cleaning instructions When do the UVpro tubes need to be cleaned ...

Page 24: ... They are subject to a continuous aging process The life of a UVC tube is with normal usage ca 12 000 h Output 25 5 To the nominal UVC emissions of the respective UVC source The effective radiation is far outside the visible range and the UVC emissions decreases continuously It is recommended to add the operating conditions and replacement date in a maintenance plan Checking the O rings when repla...

Page 25: ... thin cloth gloves should be worn in order to protect skin from damage and also to avoid fatty fingerprints on the tubes The UVC tubes can be cleaned using cleaning products and de calcifying products For the metal parts we recommend using a normal steel cleaning agent To avoid fatty fingerprints you should never touch the UVC tubes with bare hands Fingerprints form an almost impenetrable layer of...

Page 26: ... OF COMPONENTS UVpro tube UVC tubes like fluorescent tubes must be disposed of in special waste because they contain mercury There are also free collection points in your local community where you can dispose of your exchanged or defective tubes Electronic ballast with screw joint The square tube with electronic ballast can be disposed of in the electronic waste at the local garbage and recycling ...

Page 27: ...ill result in this declaration s loss of validity Type UVpro V LAB Applicable EC directives EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU RoHS Directive 2011 65 EU Applied harmonised standards EN 55015 EN 61000 3 2 EN 61000 3 3 EN 61347 1 EN 61347 2 3 EN 61547 Kürten 2016 03 24 R Orbach ____________________________________________________________________________________________________...

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Page 30: ...Recirculating Air Disinfection System V lab orca GmbH www uvpro de Seite 28 von 28 ...

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