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Orbitalum PS 4.5, Operating Instructions Manual

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Orbitalum PS 4.5 Operating Instructions Manual Download Page 4

Table of contents 

Operating instructions PS 4.5, PS 6.6 

II 

(12.06)  

MT_PS 4.5, PS 6.6_BA_04_790048762_03.doc 

orbitalum tools 

gmbh

 

7.8

 

Cutting tubes or elbows in a cramped workplace 

28

7.8.1

 

Altering the swivel radius 

28

8

 

Maintenance 29

9

 

What to do if ...? 

30

9.1

 

General trouble shooting 

30

9.2

 

Servicing/after-sales service 

31

 

 

Summary of Contents for PS 4.5

Page 1: ...ecision power simplicity ehemals formerly known as Georg Fischer Rohrverbindungstechnik Operating instructions Portable Tube Saws PS 4 5 PS 6 6 Code 790 048 762 Machine no ________________________________ ...

Page 2: ...ed in particular the rights of duplication and distribution as well as translation Duplication and reproduction in any form print photocopy microfilm or electronic require the written permission of Orbitalum Tools GmbH ...

Page 3: ...1 Features 8 3 2 Scope of application 9 4 Technical specifications 10 5 Commissioning 11 5 1 1 Scope of delivery 11 6 Transport and assembly 12 6 1 Transport 12 6 1 1 Positioning the PS in the durable storage and shipping case 12 6 2 Mounting the on the work bench 13 6 2 1 Mounting the PS on the work bench without quick mounting plate 13 6 2 2 Mounting the PS on the work bench with quick mounting ...

Page 4: ...2 06 MT_PS 4 5 PS 6 6_BA_04_790048762_03 doc orbitalum tools gmbh 7 8 Cutting tubes or elbows in a cramped workplace 28 7 8 1 Altering the swivel radius 28 8 Maintenance 29 9 What to do if 30 9 1 General trouble shooting 30 9 2 Servicing after sales service 31 ...

Page 5: ...or material damage Always read and observe these warning messages This is a warning symbol It should warn you against dangers of injury Follow all instructions which are identified with this safety symbol in order to avoid injuries or death Warning symbol Meaning DANGER Direct danger Non observance could result in death or critical injury Restrictions if applicable Measures to prevent danger WARNI...

Page 6: ...ction You must take notice of this symbol 1 Request for action in a sequence of actions You have to do something here Single request for action You have to do something here Conditional request for action You have to do something here if the specified condition is met 0 3 Abbreviations Abbr Meaning PS 4 5 Portable Tube Saw for cutting tubes with an outer diameter of up to 4 5 inches PS 6 6 Portabl...

Page 7: ... p 9 The user will be the only person liable for damages caused by improper use 1 2 Safety regulations Only use the dimensions and materials specified in this manual Always consult Orbitalum Tools after sales service personnel before using other materials Read the enclosed safety notes completely and carefully before working with the electric tool Metabo SBE 1010 Plus Only use original Orbitalum T...

Page 8: ... the tools during processing Keep the PS dry do not use it in the rain Do not use the PS in areas subject to explosion hazards Do not carry the electric tool holding it at the cable and do not use it to pull the plug out of the socket Protect the cable against heat oil and sharp edges chips Read the enclosed safety notes on the driving motor Metabo 1010 Plus carefully Danger of death by electric s...

Page 9: ...return and collection systems you actively contribute to the reuse recycling and utilization of electrical electronic devices Electrical electronic used devices contain parts which must be handled selectively according to the EU directive Separate collection and selective treatment is the basis for environment friendly disposal and the protection of human health Our products that were sold to you ...

Page 10: ...11 Allen wrench 2 Saw blade position 1 to loosen the clamping 3 Saw blade position 2 screw of the motor 4 Saw blade guard 12 Electric motor 5 Hand wheel 13 Speed setting 6 Type plate 14 Slide 7 ON OFF switch 15 Slide housing 8 Arrest button 16 Vice 9 Motor grip 17 Swivel ring 10 Connecting cable with rotary contact 18 Aluminum clamping jaws 19 Slide jaws 15 1 16 14 13 12 7 8 9 10 11 5 3 6 4 2 18 1...

Page 11: ...ickness mm Tube wall thickness inch Saw blade Ø mm Saw blade Ø inch Code no 1 0 3 0 0 039 0 118 63 2 480 790 048 072 1 2 2 5 0 047 0 098 63 2 480 790 041 035 0 6 1 2 0 024 0 047 63 2 480 790 041 036 2 2 3 Tripod Made of stainless steel Easy assembly of the PS saw on the Tripod Space saving Fast application Easy handling Article Code no Tripod for PS 790 048 335 2 2 4 Clamping jaws for PS 6 6 It is...

Page 12: ...e to stationary tube and rotating tool Self centering vice with all purpose aluminum coated clamping jaws Low maintenance gearing Variable speed electric motor with restart inhibitor Right angled burr free and deformation free cut Cold machining process Quick cutting process Easy and space saving assembly Quick tool change Saw blade position 1 Cutting of tubes Saw blade and clamping jaws are close...

Page 13: ...8 It is possible to cut tubes with a outer diameter min 30 mm 1 181 inch by using additional clamping jaws These clamping jaws are delivered as a standard with the PS 4 5 see Accessories chapter 2 2 4 p 7 Stainless steel with the following mass fractions Cr 12 Mo 2 Ni 26 Cr 20 Mo 0 Ni 13 Cr 28 Mo 8 Ni 30 High alloy steel stainless steel material no 1 40 1 45 in accordance with DIN 17455 and 17456 ...

Page 14: ...s II DIN VDE 0740 Totally insulated in accordance with class II DIN VDE 0740 Speed 30 160 rpm 30 160 rpm Versions 110 V 50 60 Hz 120 V 50 60 Hz 230 V 50 60 Hz 110 V 50 60 Hz 120 V 50 60 Hz 230 V 50 60 Hz Vibration level in accordance with EN 28662 part 1 2 5 m s 2 5 m s Sound pressure level at workplace approx 78 dB A approx 78 dB A The sound pressure level was measured under normal operating cond...

Page 15: ...iately 5 1 1 Scope of delivery 1 Portable Tube Saw PS 4 5 or PS 6 6 1 Set of clamping jaws made from coated aluminum cast 1 Durable storage and shipping case 1 Saw blade already mounted to the tube saw 1 Ring spanner SW22 4 Allen screws M8 x 80 for mounting the machine on the work bench 3 Allen keys SW5 SW6 SW8 1 Brush 1 Tube of GF TOP saw blade lubricating compound 1 Tool bag 1 Set of operating i...

Page 16: ...op The PS is a portable machine Special transportation aids are not required For a safe transport hold the machine as shown in the illustration on the left 6 1 1 Positioning the PS in the durable storage and shipping case For a safe transport the PS 4 5 of PS 6 6 should be positioned in the durable storage and shipping case as shown in the two pictures below The vice with or without quick mounting...

Page 17: ...13 6 2 Mounting the on the work bench 6 2 1 Mounting the PS on the work bench without quick mounting plate Fit the Portable Tube Saw together with the vice on the work bench 1 Use the PS as a template to punch holes in the work bench 2 Drill 4 holes of 9 mm Ø 3 Fasten the PS 4 5 to the work bench using 4 hexagon socket screws 1 1 ...

Page 18: ...s extra accessory see chapter 2 2 1 p 7 Fit the Portable Tube Saw together with the vice to the quick mounting plate 1 Screw the quick mounting plate to the work bench by means of the 2 screw clamps 2 Mount the PS to the quick mounting plate with 4 Allen screws 6 2 3 Mounting the PS on the Tripod The Tripod is not included in the scope of supply but also obtainable as extra accessory see chapter 2...

Page 19: ...0048762_03 doc 15 7 Operation Use the Portable Tube Saw PS for cutting tubes and elbows only The user will be the only person liable for damages caused by improper use Saw position 1 Saw position 2 Cutting tubes Cutting elbows Note Which saw position for which application Saw position 1 Saw position 2 ...

Page 20: ...mounted on the PS 4 5 so that it can be started with processing of tubes 45 mm 1 772 inch With the standard clamping jaws of the PS 6 6 made from coated aluminum cast it is possible to process tubes with a outer diameter of 50 mm 1 969 inch They are included in the standard scope of supply and are on delivery already mounted on the PS 6 6 To cut tubes with a smaller outer diameter min 30 mm 1 181 ...

Page 21: ... MT_PS 4 5 PS 6 6_BA_04_790048762_03 doc 17 7 1 2 Disassembling clamping jaws from PS 6 6 1 Detach 2 screws 1 sidewards of the vice by means of the allen key 2 Remove the clamping jaws and replace with new clamping jaws if necessary 3 Fasten the clamping jaws with 2 screws 2 2 ...

Page 22: ...fety gloves Disconnect the mains plug before mounting or dismounting or performing maintenance or adjustment work and allow the machine to come to a stop It is only possible to mount or replace the saw blades if no tube has been clamped into the vice before If necessary remove the tube before mounting the saw blade see chapter 7 4 p 23 1 For a better access to the saw blade open the clamping jaws ...

Page 23: ...oosen the saw blade nut 7 using the ring spanner SW 22 left handed thread 4 Remove the saw blade nut and the saw blade if mounted from the shaft 5 Clean the saw blade shaft the contact surface of the clamp and the surrounding using a brush The clamping plate 8 must not be removed Cleaning the saw blade surrounding Note 8 7 ...

Page 24: ... dirt Only use Orbitalum Tools saw blades Mount the saw blade on the shaft with the inscription pointing to the slide 5 The teeth are now arranged in the correct direction 6 Mount the saw blade on the shaft 9 with the inscription pointing to the fixed clamping plate 7 Remount the saw blade nut on the shaft and fix it using the ring spanner SW 22 left handed thread ATTENTION 5 9 ...

Page 25: ... saw positions with saw blades at the same time Wear safety gloves Disconnect the mains plug before mounting or dismounting or performing maintenance or adjustment work and allow the machine to come to a stop It is only possible to mount or replace the saw blades if no tube has been clamped into the vice before If necessary remove the tube before mounting the saw blade see chapter 7 4 p 23 1 Remov...

Page 26: ...the surrounding by using a brush Damage to material The saw blade must be free from chips and dirt Only use Orbitalum Tools saw blades Mount the saw blade with the inscription pointing to the saw blade guard The teeth are now arranged in the correct direction 5 Mount the saw blade on the saw blade shaft 6 Tighten the clamping screw clockwise by using the Allen key ATTENTION ...

Page 27: ... automatically The saw blade must not touch the tube when it is in its original position Make sure that there is enough distance between the saw blade and the tube use the hand wheel to adjust the largest tube dimension 1 Use the hand wheel 2 to turn the slide 1 with saw blade down to the lowest position to the largest tube dimension 2 Move the tube 3 towards the saw blade 4 until it is just in fr...

Page 28: ...saw blade reaches the cutting position 4 To adjust the saw blade position turn the hand wheel 6 until the teeth of the saw blade reach approx 1 2 mm into the tube see the diagram on the left 5 Swing the motor back to its original position using the motor grip 6 Move the tube forward until reaching the desired point of separation and fix it by means of the clamping jaw turning handle 1 2 mm 45 Tube...

Page 29: ...g speed stages Tube material Controller setting 1 Spindle speed rpm Stainless steel material no 1 40 1 45 with a wall thickness of 1 mm up to max 3 mm E G 114 160 High tech material nickel chrome molybdenum alloy B E 42 114 Select low speed for large tube diameters for thick walled tubes IMPORTANT Controller setting 1 at the motor ...

Page 30: ...or dismounting or performing maintenance or adjustment work and allow the machine to come to a stop Danger of being injured by falling tube piece Do not let the cut off tube piece drop in an uncontrolled way Secure the falling tube piece 1 Fasten the saw blade for saw position 1 see chapter 7 2 p 18 for saw position 2 see chapter 7 3 p 21 2 Adjust the tube dimension see chapter 7 4 p 23 3 Mark the...

Page 31: ...it by means of the arrest button 2 7 Select the speed stage see chapter 7 5 p 25 8 Slowly turn the PS clockwise holding it at the grip until the tube wall is pierced 9 Go on turning smoothly until the tube is cut off 10 Turn the tube saw back counterclockwise to its original position 11 Switch the motor off pressing the ON OFF switch 7 7 Cutting elbows saw position 2 The working procedure is the s...

Page 32: ...12 06 MT_PS 4 5 PS 6 6_BA_04_790048762_03 doc orbitalum tools gmbh 7 8 Cutting tubes or elbows in a cramped workplace 7 8 1 Altering the swivel radius 1 Loosen the screw 1 using a Allen key SW 5 2 The motor may now be turned by 70 3 Tighten the screw 1 1 ...

Page 33: ...out any maintenance work and allow the machine to come to a stop Time Interval Activity Before starting work Remove any chips and dirt from the saw blades Remove any chips and dirt from the guiding blade and the threaded spindle of the vice Before starting work Remove the saw blade and use the brush to brush off any chips Every time the cutter is cleaned Clean the shafts using a cloth or brush Use...

Page 34: ...Permanent light Overload If the machine is overloaded during a longer period of time its power input will be reduced to prevent the motor from further heating Disconnect the machine from power supply and let it cool down for some minutes The tube saw is not turning The tube dimension has not been set correctly Set the correct tube dimension see chapter 7 4 p 23 The saw blade is not cutting but is ...

Page 35: ...ales service For ordering spare parts see the separate spare parts list For trouble shooting please contact your competent branch office directly You will find the addresses on the back page of these operating instructions Please state the following details Machine type Portable Tube Saw PS 4 5 or PS 6 6 Machine number see identification plate ...

Page 36: ...Germany Phone 49 0 77 31 792 0 Fax 49 0 77 31 792 500 tools orbitalum com www orbitalum com An ITW Company 790 048 762_03 01 12 06 Orbitalum Tools GmbH D 78224 Singen 2006 Printed in Germany ehemals formerly known as Georg Fischer Rohrverbindungstechnik ...

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