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71SO-TOOL PROCEDURE BELOW, 
FOR 71SO-TOOLC, SEE PAGE 9 
FOR 71SO-TOOLCT, SEE PAGE 10 
 

Note:  71SO-TOOL can only be used with testable 
overfill valves if modified as shown below.  A 2” 
wide slot must be added to accommodate cast lug. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

71SO-TOOL Modifications for Testable Inlet  

 

STEP 9A:  INSERT 71SO-TOOL OVER INLET TUBE 

To install the 71SO-TOOL (sold separately) over the inlet 
tube, first loosen all three knobs, so the tool can pass 
freely over the inlet tube flange.  Align the slot on the 
tool with the key on the inlet tube and insert the tool 
down.  

See Figure 9A. 

 

 

 
 
 
 
 

STEP 10A:  TIGHTEN THE 71SO-TOOL 

Use the three view holes to ensure that the tool seats 
out flat against the top of the inlet tube.  To prevent 
vertical movement of the tool during drilling, hand 
tighten all three knobs evenly to the upper drop tube.  

See Figure 10A. 

 

STEP 11A:  PREPARE DRILL AND BIT 

Confirm that the stop on the 3/16” drill bit supplied 
with the 71SO-TOOL is in the correct position before 
drilling.  The stop is factory installed at a distance be-
tween 2” to 2-1/16” from the tip with the 71SO-TOOL.  If 
the stop is not at the correct position it must be fixed 
before drilling.  
 

CAUTION:   If the drill stop is not in the proper loca-
tion failure of a pressure decay leak test may result. 

 
 
 
 
 
 
 
 
 
 
 

 
 

 

STEP 12A:  DRILL HOLES 

With the inlet tube and 71SO-TOOL in place, carefully 
drill a 3/16” diameter hole in the upper tube using the 
drill bushing in the knob as a guide.  The drill stop is po-
sitioned so it will bottom out against the knob after the 
bit has drilled through the upper drop tube.  If the stop 
is positioned wrong either no hole will be drilled, or a 
through hole could potentially be drilled through the 
inlet tube.  If no hole is drilled return to step 11A and 
check the stop dimension.  If a hole is drilled through 
the inlet tube or into the screw hole the assembly is not 
salvageable.  Drill (2) more holes in the two remaining 
knobs. 

Add 2” wide 
slot to use with 
testable valves 

Figure 9A 

Figure 10A 

Figure 12A 

Tip to stop dimension must be 
2” to 2-1/16”. 

Figure 11A 

Summary of Contents for 71SO-TOOL

Page 1: ...all not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer and all required site and warran ty registration forms are completed and received by OPW within...

Page 2: ...l parts have been provided Use only the parts supplied substitution of parts may cause product fail ure Failure to follow instructions may cause improper prod uct operation or premature failure which...

Page 3: ...ve extension with 3 8 to 1 4 socket adapter WARNING Using electrically operated equipment near gasoline or gasoline vapors may result in fire or explosion causing personal injury and property damage C...

Page 4: ...on the tank calibra tion chart 4 Find the dipstick number X which corresponds to the 95 tank volume And find the dipstick num ber Y which corresponds to the 100 volume 5 Subtract the dipstick number...

Page 5: ...low the drain valve outlet window to the inside top lip of the storage tank Dim A See Figure 1 1A The top flange on the 71SO will rest on the Face Seal Adaptor just below the drain valve outlet and be...

Page 6: ...it IMPORTANT Remove all chips and shavings generated in steps 3 thru 5 out of the cut end of the tube DO NOT remove chips and shavings by dumping thru valve body STEP 4 FILE THE UPPER DROP TUBE File t...

Page 7: ...Insert the inlet tube into the upper tube until the upper tube seats against the flange on the inlet tube Ensure polypak is inserted evenly and stays in inlet tube groove SEE PAGE 8 FOR INSTRUCTIONS U...

Page 8: ...e 71SO TOOL is in the correct position before drilling The stop is factory installed at a distance be tween 2 to 2 1 16 from the tip with the 71SO TOOL If the stop is not at the correct position it mu...

Page 9: ...e tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLC If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 10: ...tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLCT If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 11: ...pplied with the unit Seat ing torque is 20 in lbs min to 35 in lbs max Screw head should be flush with the drop tube Do not over tight en STEP 15 DIMPLE REMAINING HOLES Remove any chips or burrs from...

Page 12: ...k to OPW for warranty evaluation CAUTION Do not over pressurize Excess pressure can damage the valve STEP 19 CUT LOWER TUBE Measuring from the underside of the inlet tube flange mark the overall lengt...

Page 13: ...ht and crimp ferrule with crimping tool pliers onto cable at this location Trim excess cable with wire cut ter scissors For reference from the seam where the upper tube and valve body meet to the end...

Page 14: ...emove it STEP 23 CHECK INSTALLATION Insert the drop tube all the way into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor The float will swing out into the operating po...

Page 15: ...r threads Pipe dope should be a non hardening gasoline resistant pipe thread seal compound Install socket adaptor and torque to 3 5 ft lbs 42 in lbs minimum to 5 0 ft lbs 60 in lbs maximum After insta...

Page 16: ...be installed STEP 26 VALVE REMOVAL The valve can be removed for tank leak testing inspec tion etc by removing the Rotatable Product Adaptor the 4 nipple and the Jack Screw Kit Reinstall per the above...

Page 17: ...adaptor and cable assembly and ensure float and pop pet move function properly It should only require 3 to 4 of movement and less than 5 lbs of force in order to actuate the float and poppet When loo...

Page 18: ...drop tube if flapper is in the closed position For exam ple a tank level measuring stick This will damage the valve and void the Warranty ALWAYS check flapper location before sticking the tank If flap...

Page 19: ...met the following California specifi cations Performance Requirement Leak rate to be less than or equal to 0 17 CFH 2 0 W C Torque Specification Taptite Screws 10 24 thread cutting 20 in lbs mini mum...

Page 20: ...for proper operation 3 Additionally the total Upper Tube Length must be at least 16 of length to include the protective bend in the tube Is C less than 6 Yes No If NO Upper Tube Length D C A If YES Up...

Page 21: ...he tank Note If a tank bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank...

Page 22: ...cut Subtract valve length U from distance to tank bottom B T B U _____________ Note Lower tube distance from tank bottom to top of cut must meet all AHJ local state and national codes For reference pe...

Page 23: ...e riser pipe to the inside top lip of the storage tank A Upper Tube Length E A For testable models only ending in T Upper Tube Length E A 1 1 2 YES Upper tube length is 6 1 2 plus the riser pipe measu...

Page 24: ...nk bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank manu facturer find t...

Page 25: ...70 Business West Smithfield NC 27577 Customer Service 1 800 422 2525 Technical Service and Questions 1 877 OPW TECH www opwglobal com Part Number H15524PA Issue Date 06 05 2018 REV O Supercedes 02 05...

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