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20 

 

(X) 

(Y) 

(Z) 

 

 

 

 

 

 

2

 

(C) 

 

 

Appendix A 

71SO Overfill Valve Upper Tube Calculation Worksheet 

Important:  This is meant to be supplemental worksheet and not a substitute to following the installation 
manual instructions.  All length measurements are in inches.  Please contact the Authority Having Jurisdic-
tion (AHJ) and review local, state, and national codes to determine the regulatory requirements governing 
shut-off capacity in your region, as well as take into account other considerations such as extreme tank tilt. 

 

Desired 

tank 

capacity 

for 

shut-off: 

       

SO%= _______ 

Dipstick Number on Tank Chart that corresponds to 100% volume (Y) = 

Dipstick Number on Tank Chart that corresponds to SO% (X) = 

Upper Tube Reference Number Z=Y-X 

Upper Tube Depth Inside Tank C = Z-2” 

Distance from top sealing surface for 71SO Lip

1

 to inside the 

top of Storage Tank

 

 

 

 

 

 

 

 

 

A=___________

 

 

For Non-Testable 71SO models only 

In all cases for non-testable 71SO models, the top of the valve body must protrude at least 6 ½” into the tank to 
provide a minimal clearance for proper operation.

3

   Additionally the total Upper Tube Length must be at least 16” 

of length to include the protective bend in the tube. 

Is C less than 6 ½”   

 

 

 

 

 

Yes   /    No 

 

If 

NO, Upper Tube Length (D)

= C + A 

If 

YES, Upper Tube Length (D)

= 6 ½ “+ A 

 

 

 

 

 

 

Upper Tube Length

 = ___________ 

 

For Testable 71SO models only 

In all cases for Testable 71SO models, the top of the valve body must protrude at least 6 ½” into the tank to provide 
a minimal clearance for proper operation.

3

   Additionally the total Upper Tube Length must be at least 14 ½” of 

length to include the protective bend in the tube. 

Is C less than 5”   

 

 

 

 

 

Yes   /    No 

 

If 

NO, Upper Tube Length (D)

= C + A – 1 ½ “ 

If 

YES, Upper Tube Length (D) 

= 6 ½” + A – 1 ½ “ 

 

 

 

 

 

 

Upper Tube Length

 = ___________ 

 

1

    Sealing surface may be the top of the Face Seal Adaptor, the built in sealing ledge inside some spill containers, or on non-

vapor tight applications the top of the pipe nipple 

2

    Some Underground Storage tanks utilize a manway system at the top.   Make sure to use the top of the storage tank for 

measurement and not to top of the manway.  Consult your underground tank manufacturer for height of the manway 

  This measurement is taken from the seam where the upper tube is attached to the valve body to the inside of the tank top. 

Summary of Contents for 71SO-TOOL

Page 1: ...all not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer and all required site and warran ty registration forms are completed and received by OPW within...

Page 2: ...l parts have been provided Use only the parts supplied substitution of parts may cause product fail ure Failure to follow instructions may cause improper prod uct operation or premature failure which...

Page 3: ...ve extension with 3 8 to 1 4 socket adapter WARNING Using electrically operated equipment near gasoline or gasoline vapors may result in fire or explosion causing personal injury and property damage C...

Page 4: ...on the tank calibra tion chart 4 Find the dipstick number X which corresponds to the 95 tank volume And find the dipstick num ber Y which corresponds to the 100 volume 5 Subtract the dipstick number...

Page 5: ...low the drain valve outlet window to the inside top lip of the storage tank Dim A See Figure 1 1A The top flange on the 71SO will rest on the Face Seal Adaptor just below the drain valve outlet and be...

Page 6: ...it IMPORTANT Remove all chips and shavings generated in steps 3 thru 5 out of the cut end of the tube DO NOT remove chips and shavings by dumping thru valve body STEP 4 FILE THE UPPER DROP TUBE File t...

Page 7: ...Insert the inlet tube into the upper tube until the upper tube seats against the flange on the inlet tube Ensure polypak is inserted evenly and stays in inlet tube groove SEE PAGE 8 FOR INSTRUCTIONS U...

Page 8: ...e 71SO TOOL is in the correct position before drilling The stop is factory installed at a distance be tween 2 to 2 1 16 from the tip with the 71SO TOOL If the stop is not at the correct position it mu...

Page 9: ...e tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLC If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 10: ...tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLCT If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 11: ...pplied with the unit Seat ing torque is 20 in lbs min to 35 in lbs max Screw head should be flush with the drop tube Do not over tight en STEP 15 DIMPLE REMAINING HOLES Remove any chips or burrs from...

Page 12: ...k to OPW for warranty evaluation CAUTION Do not over pressurize Excess pressure can damage the valve STEP 19 CUT LOWER TUBE Measuring from the underside of the inlet tube flange mark the overall lengt...

Page 13: ...ht and crimp ferrule with crimping tool pliers onto cable at this location Trim excess cable with wire cut ter scissors For reference from the seam where the upper tube and valve body meet to the end...

Page 14: ...emove it STEP 23 CHECK INSTALLATION Insert the drop tube all the way into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor The float will swing out into the operating po...

Page 15: ...r threads Pipe dope should be a non hardening gasoline resistant pipe thread seal compound Install socket adaptor and torque to 3 5 ft lbs 42 in lbs minimum to 5 0 ft lbs 60 in lbs maximum After insta...

Page 16: ...be installed STEP 26 VALVE REMOVAL The valve can be removed for tank leak testing inspec tion etc by removing the Rotatable Product Adaptor the 4 nipple and the Jack Screw Kit Reinstall per the above...

Page 17: ...adaptor and cable assembly and ensure float and pop pet move function properly It should only require 3 to 4 of movement and less than 5 lbs of force in order to actuate the float and poppet When loo...

Page 18: ...drop tube if flapper is in the closed position For exam ple a tank level measuring stick This will damage the valve and void the Warranty ALWAYS check flapper location before sticking the tank If flap...

Page 19: ...met the following California specifi cations Performance Requirement Leak rate to be less than or equal to 0 17 CFH 2 0 W C Torque Specification Taptite Screws 10 24 thread cutting 20 in lbs mini mum...

Page 20: ...for proper operation 3 Additionally the total Upper Tube Length must be at least 16 of length to include the protective bend in the tube Is C less than 6 Yes No If NO Upper Tube Length D C A If YES Up...

Page 21: ...he tank Note If a tank bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank...

Page 22: ...cut Subtract valve length U from distance to tank bottom B T B U _____________ Note Lower tube distance from tank bottom to top of cut must meet all AHJ local state and national codes For reference pe...

Page 23: ...e riser pipe to the inside top lip of the storage tank A Upper Tube Length E A For testable models only ending in T Upper Tube Length E A 1 1 2 YES Upper tube length is 6 1 2 plus the riser pipe measu...

Page 24: ...nk bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank manu facturer find t...

Page 25: ...70 Business West Smithfield NC 27577 Customer Service 1 800 422 2525 Technical Service and Questions 1 877 OPW TECH www opwglobal com Part Number H15524PA Issue Date 06 05 2018 REV O Supercedes 02 05...

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