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Appendix C (continued) 

71SO Overfill Valve in Tank Complete Shut Off Level Worksheet 

Important:  This is meant to be supplemental worksheet and not a substitute to following the installation 
manual instructions.  All length measurements are in inches.  Please contact the Authority Having Jurisdic-
tion (AHJ) and review local, state, and national codes to determine the regulatory requirements governing 
shut-off capacity in your region, as well as take into account other considerations such as extreme tank tilt. 

Take the following measurements with the valve in-
stalled in the tank: 

Distance from the 71SO inlet tube flange to the cast 
lug in the 71SO body (see figures), upper tube length.  
Note:  

the Upper Tube Length must be at least 16” to in-

clude the protective bend in the tube. 

(D) = ______________________ 

Distance from the 71SO inlet tube flange to the top and 
bottom of lower tube, valve length. 

(W) = _____________ 
(U) = _____________

 

 

Distance from the 71SO inlet tube flange to the bottom 
of the tank.  Note: If a tank bottom protector is present it 
may be necessary to add this thickness to dimension 
(OPW 6111 & 61TP models add 0.6”) 

(B) = _____________

 

 
From the tank calibration chart provided by tank manu-
facturer find the dipstick number (Y) which corresponds 
to the 100% volume. 

(Y) = _____________ 

 

1.  To determine complete shut-off percentage: 

Subtract upper tube length (D) from distance to tank 
bottom (B)  

(X) = (B) – (D) + 1.5” =________________________

 

 

Using the tank calibration chart provided by the tank 
manufacturer determine the tank capacity at the cal-
culated (X) dimension and the 100% volume (Y) tank 
capacity.   

 

(X) tank capacity in gallons

 

= _______________ 

 
(Y) tank capacity in gallons

 

= _______________ 

 
Complete SO% = (X) capacity / (Y) capacity x100

 

__________ 
 
 
 

 

 
Note:

  The overfill valve must be installed per AHJ re-

quirements and all applicable local, state, and national 
codes.  If the overfill valve is set above the allowable 
shut-off percentage the overfill valve must be removed 
and replaced.

 

(B) 

To Tank 

(D) 

Upper 

Tube 

(W) Valve 

Length, 
bottom 

of cut 

(Y) 

Tank 

Chart  

100% 

Volume 

Dipstick 

(U) Valve 

Length, 

top of  

Note:  This Appendix only applies to valves installed per Appendix C.  See Appendix B for the standard valve 
installation tank shut off level worksheet. 

Summary of Contents for 71SO-TOOL

Page 1: ...all not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer and all required site and warran ty registration forms are completed and received by OPW within...

Page 2: ...l parts have been provided Use only the parts supplied substitution of parts may cause product fail ure Failure to follow instructions may cause improper prod uct operation or premature failure which...

Page 3: ...ve extension with 3 8 to 1 4 socket adapter WARNING Using electrically operated equipment near gasoline or gasoline vapors may result in fire or explosion causing personal injury and property damage C...

Page 4: ...on the tank calibra tion chart 4 Find the dipstick number X which corresponds to the 95 tank volume And find the dipstick num ber Y which corresponds to the 100 volume 5 Subtract the dipstick number...

Page 5: ...low the drain valve outlet window to the inside top lip of the storage tank Dim A See Figure 1 1A The top flange on the 71SO will rest on the Face Seal Adaptor just below the drain valve outlet and be...

Page 6: ...it IMPORTANT Remove all chips and shavings generated in steps 3 thru 5 out of the cut end of the tube DO NOT remove chips and shavings by dumping thru valve body STEP 4 FILE THE UPPER DROP TUBE File t...

Page 7: ...Insert the inlet tube into the upper tube until the upper tube seats against the flange on the inlet tube Ensure polypak is inserted evenly and stays in inlet tube groove SEE PAGE 8 FOR INSTRUCTIONS U...

Page 8: ...e 71SO TOOL is in the correct position before drilling The stop is factory installed at a distance be tween 2 to 2 1 16 from the tip with the 71SO TOOL If the stop is not at the correct position it mu...

Page 9: ...e tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLC If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 10: ...tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLCT If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 11: ...pplied with the unit Seat ing torque is 20 in lbs min to 35 in lbs max Screw head should be flush with the drop tube Do not over tight en STEP 15 DIMPLE REMAINING HOLES Remove any chips or burrs from...

Page 12: ...k to OPW for warranty evaluation CAUTION Do not over pressurize Excess pressure can damage the valve STEP 19 CUT LOWER TUBE Measuring from the underside of the inlet tube flange mark the overall lengt...

Page 13: ...ht and crimp ferrule with crimping tool pliers onto cable at this location Trim excess cable with wire cut ter scissors For reference from the seam where the upper tube and valve body meet to the end...

Page 14: ...emove it STEP 23 CHECK INSTALLATION Insert the drop tube all the way into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor The float will swing out into the operating po...

Page 15: ...r threads Pipe dope should be a non hardening gasoline resistant pipe thread seal compound Install socket adaptor and torque to 3 5 ft lbs 42 in lbs minimum to 5 0 ft lbs 60 in lbs maximum After insta...

Page 16: ...be installed STEP 26 VALVE REMOVAL The valve can be removed for tank leak testing inspec tion etc by removing the Rotatable Product Adaptor the 4 nipple and the Jack Screw Kit Reinstall per the above...

Page 17: ...adaptor and cable assembly and ensure float and pop pet move function properly It should only require 3 to 4 of movement and less than 5 lbs of force in order to actuate the float and poppet When loo...

Page 18: ...drop tube if flapper is in the closed position For exam ple a tank level measuring stick This will damage the valve and void the Warranty ALWAYS check flapper location before sticking the tank If flap...

Page 19: ...met the following California specifi cations Performance Requirement Leak rate to be less than or equal to 0 17 CFH 2 0 W C Torque Specification Taptite Screws 10 24 thread cutting 20 in lbs mini mum...

Page 20: ...for proper operation 3 Additionally the total Upper Tube Length must be at least 16 of length to include the protective bend in the tube Is C less than 6 Yes No If NO Upper Tube Length D C A If YES Up...

Page 21: ...he tank Note If a tank bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank...

Page 22: ...cut Subtract valve length U from distance to tank bottom B T B U _____________ Note Lower tube distance from tank bottom to top of cut must meet all AHJ local state and national codes For reference pe...

Page 23: ...e riser pipe to the inside top lip of the storage tank A Upper Tube Length E A For testable models only ending in T Upper Tube Length E A 1 1 2 YES Upper tube length is 6 1 2 plus the riser pipe measu...

Page 24: ...nk bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank manu facturer find t...

Page 25: ...70 Business West Smithfield NC 27577 Customer Service 1 800 422 2525 Technical Service and Questions 1 877 OPW TECH www opwglobal com Part Number H15524PA Issue Date 06 05 2018 REV O Supercedes 02 05...

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