Optimum S150 G Vario, Operating Manual, Page: 2 / 50

OPTIMUM
M A S C H I N E N - G E R M A N Y
©
201
1
GB
Page 2 Metal belt saw S150 G Vario version 1.0 12.4.11
Table of Contents
1 Safety
1.1 Safety warnings (warning notes) ................................................................................. 5
1.1.1 Classification of hazards .................................................................................. 5
1.1.2 Further ideograms ............................................................................... 6
1.2 Proper use .................................................................................................................. 6
1.3 Possible dangers caused by the metal belt saw ......................................................... 7
1.4 Qualification of personnel ............................................................................................ 8
1.4.1 Target group .................................................................................................... 8
1.4.2 Authorised personnel ....................................................................................... 8
1.5 User positions ............................................................................................................. 9
1.6 Safety measures during operation .............................................................................. 9
1.7 Safety devices ........................................................................................................... 10
1.7.1 EMERGENCY-STOP button .......................................................................... 11
1.7.2 Saw arch ........................................................................................................ 11
1.7.3 Saw blade guide ............................................................................................ 11
1.7.4 "Forbidden", warning and information labels ................................................. 12
1.8 Safety check ............................................................................................................. 12
1.9 Individual protection gear .......................................................................................... 13
1.10 Safety during operation ............................................................................................. 14
1.11 Safety during maintenance ....................................................................................... 14
1.11.1 Disconnecting the metal belt saw and making it safe .................................... 14
1.11.2 Using lifting equipment .................................................................................. 14
1.11.3Mechanical maintenance work .......................................................... 15
1.12 Accident report .......................................................................................................... 15
1.13 Electrical system ....................................................................................................... 15
2 Technical data
2.1 Characteristics plates ................................................................................................ 16
Power connection ........................................................................................ 16
Cutting field ................................................................................................. 16
General ........................................................................................................ 16
Dimensions .................................................................................................. 17
Speed of saw blade ..................................................................................... 17
External conditions ...................................................................................... 17
Operating material ....................................................................................... 17
Cooling pump .............................................................................................. 17
2.2 Emissions .................................................................................................................. 18
3 Assembly
3.1 Parts list .................................................................................................................... 19
3.2 Available optional machine accessories .................................................................. 19
3.3 Transport ................................................................................................................... 19
3.4 Storage ..................................................................................................................... 20
3.5 Installation and assembly .......................................................................................... 21
3.5.1 Site requirements ........................................................................................... 21
3.5.2 Assembly ....................................................................................................... 21
3.6 Power connection ...................................................................................................... 23
3.7 First use .................................................................................................................... 23
3.7.1 Checking ........................................................................................................ 23
3.7.2 Saw belt guide bearings ................................................................................ 24
3.7.3 Tension of the saw belt .................................................................................. 24
3.7.4 Coolant .......................................................................................................... 24
4 Design and function
4.1 Feed .......................................................................................................................... 25
4.2 Saw belt guide .......................................................................................................... 25
4.3 Machine vice ............................................................................................................. 26