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Optimum BF 30 Vario, Operating Manual

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Optimum BF 30 Vario Operating Manual Download Page 33

 

Maintenance

 

 

 

 

 

Interval

 

Where?   What?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ma

chi

ne

 

 

 

Weekly

 

D

ril

lin

g

-

M

ill

in

g

 

Lubricate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

x

i

s

 

 

 

every six

 

Z

 

 

 

A

d

ju

s

t

m

e

n

t

 

Grease

 

 

month

 

 

 

 

 

 

 

 

 

 

 

 

 2008

 

 

 

 

GB

 

Stand 16 / 09 / 2008

 

Version 1.0.3

 

 

 

 

 

OPTIMUM

 

 

M A S C H I N E N  -  G E R M A N Y

 

 

How?

 

 

Oil all slideways.

 

 

 

Slideways X axis

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

Slideways Y axis 

 

 

 

 

 

 

 

 

 

 

 

 

Slideways Z axis 

 

 

 

 
 

Illustr.5-4:  Slideways

 

 

Clamp the milling head.

 

 

Remove the maintenance lid on the column.

 

 

Lubricate the toothed wheels.

 

 

 

 

 

Toothed wheels 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustr.5-5:  Adjustment Z axis

 

 

 

BF 30 Vario

 

Drilling-Milling machine

 

Page 33

 

Summary of Contents for BF 30 Vario

Page 1: ...8 OPTIMUM M A S C H I N E N G E R M A N Y http www zavodprodam ru Operating manual Version 1 0 3 Drilling Milling machine BF 30 Vario Keep for future reference Version 1 0 3 BF 30 Vario Drilling Milli...

Page 2: ...button 8 1 5 2 Lockable main switch 9 1 5 3 Protective cover 9 1 5 4 Separating protective equipment 10 1 6 Safety check 10 1 7 Individual protection gear 11 1 8 For your own safety during operation 1...

Page 3: ...le shooting 29 4 13 Swivelling thedrill millhead 29 5 Maintenance 5 1 Safety 30 5 1 1 Pr e p ar at io n 30 5 1 2 R e st ar ti n g 31 5 2 Inspection andmaintenance 31 5 3 Repair 36 6 Ersatzteile Spare...

Page 4: ...these instructions are not obeyed In addition to this operating manual please observe applicable laws and regulations legal regulations for accident prevention the prohibition warning and mandatory si...

Page 5: ...ight cause serious injury or death to personnel CAUTION Danger of unsafe procedure that might cause injury to personnel or damage to property Situation that could cause damage to the drilling milling...

Page 6: ...milling and drilling tools The drilling milling machine must only be installed and operated in a dry and well ventilated place If the drilling milling machine is used in any way other than described a...

Page 7: ...onnel involved in assembly commissioning operation and maintenance must be duly qualified strictly follow this operating manual Disconnect the drilling milling machine whenever cleaning or maintenance...

Page 8: ...ure has been removed it has been verified that there is no resulting danger for the staff or objects WARNING If you bypass remove or override a safety device in any other way you are endangering yours...

Page 9: ...ental or non authorised switching on by means Main switch of a padlock When the main switch is switched off the current supply is been interrupted Except for the areas marked by the picto gram in the...

Page 10: ...ly Check all safety advices at the beginning of each shift once a week with the machine in operation after every maintenance and repair operation General check Equipment Check OK Protective covers Fit...

Page 11: ...and cause damage to equipment Avoid any unsafe working practises Make sure your work does not endanger anyone The instructions in this manual need to be observed during assembly handling mainte nance...

Page 12: ...use very serious injury or even death Check that the lifting equipment and load suspension devices are of sufficient load capa city and are in perfect condition Observe the rules for preventing accide...

Page 13: ...d tooth cutter mm max 75 Working radius mm 220 2 3 Spindle holding fixture Spindle holding fixture MT 3 ISO 30 Extraction rod M12 Sleeve travel mm 90 mm 2 4 Drill mill head Swivelling 30 Gearbox stage...

Page 14: ...are in operation the acoustic influence emission on the user of the drilling milling machine may exceed 85 dB A at the workplace We recommend the use of soundproofing ear protection Remember that the...

Page 15: ...Technical data OPTIMUM M A S C H I N E N G E R M A N Y 2 11 Installation plan BF 30 Vario GB 2008 16 09 2008 Technical data Drilling Milling machine BF 30 Vario Version 1 0 3 Page 15...

Page 16: ...OPTIMUM M A S C H I N E N G E R M A N Y 2 12 Installation plan of optional substructure Page 16 Technical data Drilling Milling machine BF 30 Vario Version 1 0 3 Technical data 16 09 2008 2008 GB...

Page 17: ...means of transport to be used prescribed shipping position WARNING Use of unstable lifting equipment and load suspension devices that break under load can cause very serious injuries or even death Che...

Page 18: ...fficient floor load capacity and rigidityt The total weight amounts to 265 kg ATTENTION Insufficient rigidity of the foundation leads to the superposition of vibrations between the drilling milling ma...

Page 19: ...cifications and indications of the manufacturer of the cleaning agent Lubricate all bright machine parts with non corrosive lubricating oil Grease the drilling milling machine using the lubrication ch...

Page 20: ...230 V 3352002 Universal coolant equipment 400 V 3352001 Levelling damping element SE1 3381012 Levelling damping element SE2 3381016 Milling cutter kit HSS 20 pcs 3386200 Collet chucks kit direct clam...

Page 21: ...ality in operation and make sure it cannot be started up accidentally or without authorisation For your own safety during operation on page 11 4 2 Control and indicating elements Cover of draw in rod...

Page 22: ...selected Operating mode Auto In the automatic mode the engine starts up according to a predefined path over the drilling depth stop of the shaft automatically and will stop at the final position This...

Page 23: ...ng milling machine has come to a complete halt before inverting the turning direction using the change over switch 4 4 Switching off the drilling milling machine Press the hand actuated auxiliary swit...

Page 24: ...rse taper contrary to the quick releaser tapers 4 5 3 Use of collet chucks When using collet chucks for the reception of milling tools a higher operation tolerance can be achieved The exchange of the...

Page 25: ...terial of the tool With tools milling cutters made of hard metal or ceramic insert it is possible to work with higher speeds than with tools made of high alloy high speed steel HSS You will achieve th...

Page 26: ...loy 150 15 24 m min 10 20 m min 250 mm m min form cutters Speed min 1 4 1194 1911 796 1592 11900 19000 5 955 1529 637 1274 9550 15900 6 796 1274 531 1062 7900 13200 8 597 955 398 796 5900 9900 10 478...

Page 27: ...of the tool The tool should be cooled during the milling process Cooling the tool with a suitable cooling lubri cant ensures better working results and a longer edge life of the cutting tool INFORMATI...

Page 28: ...ding of the display to 0 mm in converts the measuring unit from millimetres to inches and vice versa OFF switches the display off performs a value increase performs a value decrease INFORMATION Before...

Page 29: ...ery wait refresh 30 seconds and re insert the battery No data visible No power supply Clean battery contacts Battery voltage less than Replace battery 1 55V 4 13 Swivelling the drill mill head The dri...

Page 30: ...requisite for safe operation fault free operation long service life of the drilling milling machine and the quality of the products you manufacture Installations and equipment from other manufacturers...

Page 31: ...conditi ons For this reason all the intervals are only valid for the authorised conditions Interval Where What How Start of work machine after each Drilling Milling Safety check on page 10 maintenanc...

Page 32: ...hine run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilation screw from the gear Remove the oil drain plug Refill the oil over the removed ventil...

Page 33: ...9 2008 Version 1 0 3 OPTIMUM M A S C H I N E N G E R M A N Y How Oil all slideways Slideways X axis Slideways Y axis Slideways Z axis Illustr 5 4 Slideways Clamp the milling head Remove the maintenanc...

Page 34: ...een spindle nut spindle would increase considerably The readjustment screw of the Y axis can be attained from the backside the readjustment screw of the spindle nut of the X axis can be attained from...

Page 35: ...is continued to push in and reduced by it the gap in the guide way Control your attitude The respective guide way must be still easily mobile from the adjustment result in however a stable guidance Ad...

Page 36: ...must follow the indications given in this manual The company Optimum Maschinen Germany GmbH does not take responsibility nor does it gua rantee against damage and operating anomalies resulting from fa...

Page 37: ...e Spare parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 6 Ersatzteile Spare parts BF30 Vario 6 1 S ule Column 16 9 08 37 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vari...

Page 38: ...Kreuztisch Cross table 1 2 6 2 38 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Page 39: ...Kreuztisch Cross table 2 2 6 3 16 9 08 39 S Betriebsanleitungen milling_machines BF30 BF30 _Vario_parts BF30_Vario_parts fm...

Page 40: ...IMUM Ersatzteile Spare parts BF30 Vario M A S C H I N E N G E R M A N Y 6 4 Schutzeinrichtung Protection device 40 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts...

Page 41: ...Fr skopf Milling head 1 3 6 5 16 9 08 41 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario _parts fm...

Page 42: ...OPTIMUM Ersatzteile Spare parts BF30 Vario M A S C H I N E N G E R M A N Y 6 6 Fr skopf Milling head 2 3 42 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Page 43: ...Ersatzteile Spare parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 6 7 Fr skopf Milling head 3 3 16 9 08 43 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Page 44: ...rsatzteile Spare parts BF30 Vario M A S C H I N E N G E R M A N Y 6 8 Maschinenunterbau Optional Machine stand option 44 16 9 08 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario...

Page 45: ...Ersatzteile Spare parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 6 9 Schaltplan Wiring diagram 16 9 08 45 S Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts fm...

Page 46: ...zweireihig Skew angle roller bearing double row 1 3204 A 2ZTN9_MT33 0333843024 Distanzring Spacer 1 1015305 0333843025 Rillenkugellager Grooved ball bearing 2 6004 2Z 0333843026 Sicherungsring Snap r...

Page 47: ...02 Achse rechts axis right side Lagerbock Spindel Kreuztisch X Clevis mounting spindle cross table x 1 1026212 03338430103 Achse links axis left side Handrad Handwheel 2 1026210 03338430104 Klemmmutte...

Page 48: ...hub Compression spring micro feed 1 033384302281 Klemmbolzen Pinole rechts Clamping pin spindle sleeve right side 1 1026129 03338430229 Klemmbolzen Pinole links Clamping pin spindle sleeve left side 1...

Page 49: ...g screw taper gib 2 BF46_1015002 03338430273 Taper gib milling head 1 1026001 03338430274 Angle scale 2 1026503 03338430275 Digital indicator micro feed drilling 1 03338430276 depth Prodective cover 1...

Page 50: ...1 404 2 Befestigungsblech K hlmittel Fixing plate coolant pump 1 pumpe 404 3 T r Maschinenunterbau Door machine stand 1 Nivellier Schwingelement SE1 Levelling damping element SE1 com 1 406 komplett op...

Page 51: ...hverbinder 400 V Hose fitting 400 V 412 Innensechskantschraube Socket head screw 412 1 Innensechskantschraube Socket head screw 412 2 Auffangblech Plate 412 3 Innensechskantschraube Socket head screw...

Page 52: ...ed out on morse cone est speed for about two minutes and then try again to disassemble the taper Motor does not start Defective fuse Have it checked by authorised per sonnel Working spindle rattling o...

Page 53: ...he bit or the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded bar for fastening the taper man drel in the spindle sleeve Drill chuck Device for holding the bit Collet...

Page 54: ...ually not part of the claim of warranty Original spare parts Make sure to use only original spare parts and original accessory This can be acquired from authorised distributors of the machine When oth...

Page 55: ...if you could send us the following information Modified settings Experiences with the drilling milling machine which could be important to other users Recurring failures Optimum Maschinen Germany Gmb...

Page 56: ...89 336 EWG Low Voltage Directive 73 23 EWG meets the provisions of the aforementioned directive including any amendments valid at the time of this statement In order to ensure conformity the following...

Page 57: ...in switch 9 Maintenance 30 P Protective cover 9 Q Qualification of personnel Safety 7 R Repair 30 RoHS 2002 95 CE 54 S Safety check 10 Selecting the speed 25 Selector switch operating mode 22 turning...

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