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Hot Water Boiler Manual – Models H 635, H 650 

11 

 
O’ = 35 dm

3

 (selected value)

 

 

The  actual  volume 

O

  the  pressure  expansion  vessel  shall  be  determined  using  the  calculated  volume  of  the 

pressure expansion vessel 

O

’ as the next higher size manufactured

.  

 
 

J)   Fitting the boilers with overheating safety device 

The H6 line boilers are fitted with the safety heat exchanger for removing the excessive heat complying with the 
Czech  standard  CSN  EN  303-5  and  the  Government  Decree  No.  163/2000  Coll.  This  exchanger  shall  ensure 
that  the  highest  permitted  temperature  of  water  in  the  boiler  (i.e.  110  °C)  is  not  exceeded.  The  safety  heat 
exchanger  is  designed  as  the  through-flow  water  heater  which  is  controlled  by  the  safety  relief  valve  on  the 
outlet.  The  connection  sizes  of  couplings  allow  utilization  of  the  TS  130  discharge  fitting  with  a  double  sensor 
manufactured by Honeywell. Our product is certified for this valve type. 
 

Functional principle:  

 
The  sensor  in  the  tank  installed  in  the  rear  section  of  the  boiler  monitors  the  water  temperature  in  the  boiler.  
If the water temperature in the boiler exceeds 95 °C, the valve starts opening automatically and supplies water to 
the  inbuilt  safety  exchanger  which  takes  out  the  heat.  This  way  the  boiler  overheating  is  avoided.  As  soon  as 
water  in  the  boiler  cools  down,  the  valve  starts  closing  automatically  and  the  cold  water  supply  to  the  safety 
exchanger  is  closed  completely  after  all.  This  activity  may  take  place  several  times.  This  depends  on  the  fuel 
quantity in the charging shaft or on the time for which the reduced heat consumption by the heating system took 
place respectively. 
 

 

Notice: 

-     carry out the assembly and connection according to the picture on page 12 and instructions by manufacturer 

 

-            it  is  always  necessary  to  connect  the  withdrawal  safety  valve  to  water  inlet  into  cooling  loop  so  that  the 
cooling loop would not be under the constant pressure of service water

 

-     we do not recommend any other cooling loop connection – see. picture Boiler connection 

-          in  case  of  non-observance  of  the  recommended  cooling  loop  connection  to  the  boiler  according  to  the 
instruction manual, an over-pressuring of the cooling loop and  thus its leakage may occur, 

a loop damaged in 

this way does not fall within the conditions for guarantee

  

 

-          the  valve  attachment  to  a  permanent  source  of  cooling  water  with  the  pressure  of  min.  1  bar  (preferably 
public water pipes) with the temperature of ca. 15°C is necessary for the correct operation of the valve  

-     recheck the correct operation of the valve at least once a year 

-    in case of unclearness of the cooling loop connection contact a service worker at the manufacturer under tel. 
571 675252 or 602 743970         

 

 
 
 
 
 
 
 
 
 
 

Summary of Contents for H 635

Page 1: ...ting of supplied accessories 4 E Listing of replaceable spare parts 4 F Instructions for use 5 G Maintaining the boiler and heating equipment 6 H Safety instructions for installing and using the boile...

Page 2: ...y effect considerably g The large volume ashtray compartment allows a long term operation with no need of the frequent ash removal B Technical description The boiler the height of which is 1 606 mm fo...

Page 3: ...l Parameter Unit H 635 H 650 Operating flue mbar 0 25 0 3 Water volume l 80 110 Smoke flue diameter mm 160 160 Hydraulic loss of the boiler T 20 10 mbar 0 7 0 2 0 07 0 2 Boiler class 1 1 Burning time...

Page 4: ...7 Instruction manual E Listing of replaceable spare parts Component Pieces 1 Cleaning door 1 pc 2 Refueling door 1 pc 3 Ash tray door 1 pc 4 Firing flap 1 pc 5 Underburning through burning flap 1 pc 6...

Page 5: ...er ignition Add wood and other fuel as needed until the fuel level exceeds the lower edge of the underburning partition Then charge such quantity of fuel which will fill the charging shaft up to the l...

Page 6: ...r using scraper Impurities fall through the rear section of segments onto the fire bridge From there they move through the burning shaft into the ashtray compartment This shaft can be cleaned through...

Page 7: ...release Individual pipes of the smoke flue shall be slid into each other with at last 80 mm overlap We recommend that the distance from the boiler to the chimney be less or equal to 1 m The smoke flu...

Page 8: ...appliance shall be used in compliance with instructions provided in this manual The boiler may be left unattended provided that the output is set to a level when overheating of the system cannot occur...

Page 9: ...Each heating system shall be fitted with at least one safety valve positioned on the discharge pipe or on the boiler and the pressure gauge Location installation and inside diameter of the safety valv...

Page 10: ...fference determined for steel boilers at 50 kPa P1 Absolute value of the hydrostatic pressure kPa V Increased volume of water in the whole system dm 3 V G v Where G Weight of water in the heating syst...

Page 11: ...rheating is avoided As soon as water in the boiler cools down the valve starts closing automatically and the cold water supply to the safety exchanger is closed completely after all This activity may...

Page 12: ...Hot Water Boiler Manual Models H 635 H 650 12 Boiler connection Reservoir for TS 130 Cooling water discharge valve sensor Honeywell TS 130 valve from the cooler...

Page 13: ...n 4 Firing flap 5 Underburning through burning flap 6 Long fire bar 7 Short fire bar 8 Grate mechanism 9 Long fire bar support 10 Short fire bar support 11 Fire clay panel 12 Ash tray 17 Burner hole p...

Page 14: ...4 View of the boiler 1 Cleaning door 2 Refueling door 3 Ashtray door 13 Firing flap lever 14 Grate control lever 15 Secondary air lever 16 Firing flap 19 Pressure gauge 20 Filling and discharge valve...

Page 15: ...on Primary air inlet Primary air Fig 5 Boiler section during firing 1 Open the firing flap 2 The underburning through burning flap can also be set to through burning 3 Set the flap to underburning bef...

Page 16: ...ion fuel underburning The underburning method is used for the following fuel types Lignite Anthracite Small wooden waste Close the firing flap immediately after a proper burning is obtained and set an...

Page 17: ...sh as household refuse Metal parts are to be given over in a junk storage place After termination of the product operating life cover and grates shall be liquidated as metal waste insulation material...

Page 18: ...Phone 420 571 675 589 Fax 420 571 611 225 Shipping date EXW _____________________ Warranty conditions This warranty certificate provides a proof of quality and completeness The manufacturer confirms t...

Page 19: ...for 60 months from the EXW shipping date This guarantee is subject to the fact that the pressure expansion vessel has not been used in the heating system and leakage was caused by the inferior quality...

Page 20: ...is impossible to proceed as per point a the manufacturer is entitled to specify the method date and performance of the repair by its service personnel or contractual partner c The user shall allow the...

Page 21: ...en v hody je pot ebn vyplnit registra n kartu a zaslat ji na na i adresu OPOP spol s r o Obchodn odd len Za ovsk 750 757 01 Vala sk Mezi Po obdr en vypln n ho formul e V m obratem za leme Z kaznickou...

Page 22: ...441 T 58 5341826 603 993849 LITOVEL 22 Ku m n Josef M n k 3 B la Lhota T 58 5340503 737 583317 LITOVEL 23 Svoboda Ji Havl kov 996 T 326 323779 604 942834 MLAD BOLESLAV 24 Mixed Velebudice Stavba 39 T...

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