Opitec MANITOU 101.200, Manual

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101.200
1
Fork lift truck “MANITOU”
Parts list
It is recommended that you sort through and identify the various parts before starting this project.
Please remove any ‘burr’ from the metal parts with a file or emery cloth before assembly!
Quantity Description PartNo Material Size
1 Chassis/base 1 Holed metal 130 x 166mm
2 Rear axle bearing 2 Holed metal strip 15 x 60 ( 4 holes)
2 Steering rods 3 Welding rod 1mm x 100mm
2 Wheels (large) 4 Plastic 55mm dia
3 Wheels (small) 5 Plastic 43mm dia
2 Motor R 20 6 Metal 21mm dia
2 Motor drive gear 7 Plastic
2 Angle plates 8 Plastic
4 Distance rollers 9 Plastic 25mm dia
4 Machine screws 10 Steel M3 x 35mm
4 Nuts 11 Steel M3
4 Metal axles 12 Steel 3mm x 70mm
4 Double gears 50/10 13 Plastic Red/brown (tight)
4 Double gears 14 Plastic White grey (loose)
4 Tube spacers 15 Brass
2 Distance washers 16 Plastic red or white
2 Reducers 4/3mm 17 Plastic
2 Fork guides 18 Threaded steel rod M4 x 150mm
1 Hub rod 19 Threaded steel rod M4 x 150mm
2 Fork holder 20 Steel holed strip 5x15 x 105mm (7 holes)
1 Fork coupling 21 Steel holed strip 1x45 (3holes)
2 Forks 22 Steel holed strip 1x15x250mm
1 Fork drive 23 Plastic double gear 30/10 Red/brown
1 Motor R20 24 Metal
1 Motor fixing 25 Steel
1 Drive worm gear 26 Plastic
2 Brass tubes 27 Tube 5mm dia x 250
14 Machine screws 28 Steel M3x 8mm
2 Machine screws 29 Steel M3 x 25mm
6 Washers 30 Steel M3
27 Nuts 31 Steel M3
3 Domed nuts 32 Steel M3
6 Machine screw 33 Steel M4 x 8mm
24 Nuts 34 Steel M4
10 Domed nut 35 Steel M4
1 Steering joiner 36 Connecting block, cut off
2 Battery and seat fixing 37 Sticky pads
1 Seat squab 38 Hard foam or similar
1 Motor cover 39 Cut from sheet metal 200x155mm
2 Side panels 40 0,29 x 200 x200 70 x 45mm
1 Wheel cover 41 Cut from sheet metal 170x132mm
1 Roof 42 0,29x300x150mm 100x70mm
1 Seat 43 70x40mm
4 Roof support 44 Steel/Threaded rod M4 x 100mm
2 Flat connectors 45 Metal 6,3mm
4 Self tappers 46 Steel 2,9x9,mm
1 Hand control housing 47 Polystyrol 3 x80x130mm
1 Press switch 48 Connector
2 Slide switches 49 2 xUM
2 Cable joiner 50 Connecting block (to be cut)
1 Flat cable 51a
1 Round cable 51b
Electrical parts
Panels
Construction material
Lift mechanism
Drive system
Chassis