16
E101887#1
6.10.7 Screw in the eyes (25) so that they are positioned as shown in the diagram.
6.10.8 Insert the wires (33a / 33b) through the holes as shown.
6.10.9 Turn the plywood base (6) over .Place 3 washers (16) over the 3 holes in a row and hold them in place with
screws (12). Before the final tightening, take the length of wire (33b) with the single stripped end, and trap it
under the middle screw. The remaining wire (33a), with insulation stripped in two places (At the end and 15mm
in) is secured under the first and last screw (See diagram).
6.10.10 Insert the screw (15) in the switch arm and fasten it into the remaining hole. Make sure that the arm can turn
easily.
6.11 Wiring and testing
6.11.1 Cut the remainder of the insulated wire (33) in half and tin the ends.
6.11.2 Solder an end from each of the wires on to the motor. To make this easier, remove the wheels
6.11.3 Guide the wires up through the arms to the switch and clamp the ends into one of the connecting blocks.
Note:
Note when wiring , care must be taken with the polarity!
6.11.4
Testing:
Place a flat shaped 4.5 Volt battery under the plywood base of the switch (6), hold it in place with rubber bands
so that it connects with the contacts. (Flat connectors) Turn the switch so that the brass rod makes a connec-
tion with the head of the first screw. The rickshaw should now move forwards until the switch is moved to make
contact with the next screw, then it should move in reverse.
Underneeth
Top view
25
25
16
15
12
